Polaris 2011 RZR Bedienungsanleitung

PMS 419Owner's Manualfor Maintenance and SafetyRANGER RZR RANGER RZR SRANGER RZR 4

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

96MAINTENANCESpark ArrestorFailure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.Do not pe

97MAINTENANCEThrottle SystemFailure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury

98MAINTENANCEThrottle SystemThrottle Body/Idle RPMIdle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see you

99MAINTENANCEBrakesThe front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 39. Always check brake pedal travel

100MAINTENANCEBrakesBrake FluidInspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See p

101MAINTENANCEBrakesBrake Inspection1. Check the brake system for fluid leaks.2. Check the brake pedal for excessive travel or a spongy feel. 3. Check

102MAINTENANCESuspension Settings(RZR and RZR S Base Models)The front and rear suspensions are preload adjustable, with five settings on each axle.The

103MAINTENANCESuspension Settings(RZR S Premium Models and RZR 4)Front/Rear Spring PreloadThe factory setting is appropriate for nearly all riding con

104MAINTENANCESuspension Settings(RZR S Premium Models and RZR 4)Front/Rear Shock CompressionUse a flat-blade screwdriver to make damping adjustments.

105MAINTENANCETiresOperating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could resu

7SAFETYEquipment ModificationsYour POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may nega

106MAINTENANCETiresWheel Removal1. Position the vehicle on a level surface.2. Place the transmission in PARK. Stop the engine.3. Loosen the wheel nuts

107MAINTENANCELightsPoor lighting while driving can result in severe injury or death. Head-light and taillight lenses become dirty during normal opera

108MAINTENANCELightsHeadlight High Beam Adjustment1. Place the vehicle on a level surface with the headlight approxi-mately 25 ft. (7.6 m) from a wall

109MAINTENANCELightsBrake LightsWhen the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.1. Turn the igniti

110MAINTENANCEBatteryBattery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.An

111MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

112MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It

113MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

114MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electrol

115MAINTENANCEBatteryBattery Charging (Sealed Battery)Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVo

8SAFETYSafe Riding GearAlways wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance o

116MAINTENANCECleaning and StorageWashing the VehicleKeeping your POLARIS vehicle clean will not only improve its appearance but it can also extend th

117MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

118MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life an

119MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by foggin

120MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Per

121MAINTENANCECleaning and StorageRemoval from Storage1. Check the battery electrolyte level and charge the battery if neces-sary. Install it in the v

122SPECIFICATIONSRANGER RZR / RZR SGross Vehicle Weight 1727 lbs. (783 kg) (RZR)1782 lbs. (808 kg) (RZR S)Dry Weight 945 lbs. (429 kg) (RZR)961 lbs. (

123SPECIFICATIONSClutchingRANGER RZR / RZR SLubrication System Wet SumpEngine Oil 2W-50Driving System Type Automatic POLARIS Variable TransmissionShif

124SPECIFICATIONSRANGER RZR 4Gross Vehicle Weight 2206 lbs. (1000 kg)Dry Weight 1255 lbs. (569 kg) (RZR 4)1271 lbs. (576.5 kg) (RZR 4 EPS)Rear Cargo B

125SPECIFICATIONSClutchingRANGER RZR 4Lubrication System Wet SumpEngine Oil 2W-50Driving System Type Automatic POLARIS Variable TransmissionShift Type

9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a POLARIS vehicle, always wear sha

126POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz./355 ml Aerosol)2876244 PS-4 PLUS Synthetic Engine Oil (qt./.95 l)

127TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionDriving onto a pickup or tall trailer in high rangeUse low range during loading.Starting

128TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionLow battery voltage Recharge th

129TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

130TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel RefuelKinked or plugged fuel vent line Inspect and replaceWater is pre

131DECLARATION OF CONFORMITYPolaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A.Telephone 763-542-0500April 22, 2010We, Polaris Industries In

132WARRANTYLIMITED WARRANTYPOLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of your POLARIS

133WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESWarranty applies to the product only and does not allow for coverage of personal loss. Some items are

134WARRANTYHOW TO OBTAIN WARRANTY SERVICEIf your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting wa

135WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

10SAFETYSafety WarningsFailure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in

136WARRANTYHow to Get ServiceIf Purchased From A Private Party:If you purchase a POLARIS product from a private citizen, to be kept and used outside o

137WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard limited war-ranty for your vehi

138WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS,

139MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

140MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

141MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

142INDEXAAccessory Outlet . . . . . . . . . . . . . . . . . . . 36AdjustmentHand Hold . . . . . . . . . . . . . . . . . . . . 32Seat . . . . . . .

143INDEXFFluidDemand Drive . . . . . . . . . . . . . . . . . 84Front Gearcase . . . . . . . . . . . . . . . . . 84Main Gearcase . . . . . . . . . .

144INDEXPParking on an Incline . . . . . . . . . . . . . . . . 65Parking the Vehicle . . . . . . . . . . . . . . . . . 55Passenger Hand Hold Adjust

11SAFETYSafety WarningsFailure to Inspect Before OperatingFailure to inspect and verify that the vehicle is in safe operating condition before operati

12SAFETYSafety WarningsCarrying Passengers (RZR 4)Never carry a passenger until you have operated this vehicle for at least two hours and have complet

13SAFETYSafety WarningsOperating on Public RoadsOperating this vehicle on public streets, roads or highways could result in a collision with another v

14SAFETYSafety WarningsPhysical Control of the VehicleRemoving hands from the steering wheel or hand holds or removing feet from the floor while ridin

15SAFETYSafety WarningsCrossing HillsidesDriving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid c

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

16SAFETYSafety WarningsOperating Improperly in ReverseImproperly operating in reverse could result in a collision with an obstacle or person. Always f

17SAFETYSafety WarningsOperating Over ObstaclesImproperly operating over obstacles could cause loss of control or overturn.Before operating in a new a

18SAFETYSafety WarningsImproper Cargo LoadingOverloading the vehicle or carrying/towing cargo improperly may cause changes in stability and handling,

19SAFETYSafety WarningsHandling GasolineGasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenev

20SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels

21SAFETYSafety Labels and LocationsTire Pressure/Cargo Overload Warning (RZR)WARNINGIMPROPER TIRES, TIRE PRESSURE OR OVERLOADING can cause loss of con

22SAFETYSafety Labels and LocationsCab Frame/Seat Belt WarningWARNING• ALWAYS WEAR YOUR SEAT BELT and make sure passenger wears seat belt.• ALWAYS SEC

23SAFETYSafety Labels and LocationsShift CautionCAUTIONTo avoid transmission damage, shift only when vehicle is stationary and at idle. When vehicle i

24SAFETYSafety Labels and LocationsDiscretionary Warning (RZR)WARNINGImproper vehicle use can result in SEVERE INJURY or DEATHNEVER operate:• without

25SAFETYSafety Labels and LocationsDiscretionary Warning (RZR 4)WARNINGImproper vehicle use can result in SEVERE INJURY or DEATHNEVER operate:• withou

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

26SAFETYSafety Labels and LocationsPassenger Safety Warning (RZR)WARNINGNEVER CARRY A PASSENGER UNDER AGE 12NEVER CARRY MORE THAN ONE PASSENGERNEVER R

27SAFETYSafety Labels and LocationsPassenger Safety Warning (RZR 4)WARNINGNEVER CARRY PASSENGERS UNDER AGE 12NEVER CARRY MORE THAN THREE PASSENGERSNEV

28FEATURES AND CONTROLSComponent LocationsHip BarsFuel Tank CapCargo BoxShifterFront Passenger Hand HoldCab NetsRear Passenger Grab BarRack Extenders

29FEATURES AND CONTROLSComponent LocationsHeadlightsBrush GuardRadiatorSteering WheelStorage Compartment (under hood)Cab Frame

30FEATURES AND CONTROLSComponent LocationsTrailer Receiver Hitch BracketThis vehicle is equipped with a receiver hitch bracket for a trailer hitch. Tr

31FEATURES AND CONTROLSRear Service PanelThe rear service panel is located behind the seats on the frame of the vehicle. Remove the seats to access th

32FEATURES AND CONTROLSSteering WheelThe steering wheel can be tilted upward or downward for rider preference.Lift and hold the steering wheel adjustm

33FEATURES AND CONTROLSHoodRemove the hood to access the front storage compartment, the radiator cap and the coolant overflow bottle.1. Turn the hood

34FEATURES AND CONTROLSFuel CapThe fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. When refueling, alwa

35FEATURES AND CONTROLSSeat BeltsThis POLARIS vehicle is equipped with three-point lap and diagonal seat belts for all riders. Always make sure the se

36FEATURES AND CONTROLSSwitchesAuxiliary OutletThe vehicle is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second

37FEATURES AND CONTROLSSwitchesIgnition SwitchThe ignition switch is a three-position, key-operated switch. Use the ignition switch to start the engin

38FEATURES AND CONTROLSGear SelectorP: ParkR: ReverseN: NeutralL: Low GearH: High GearTo change gears, stop the vehicle, and with the engine idling, m

39FEATURES AND CONTROLSBrake PedalDepress the brake pedal to slow or stop the vehicle. Apply the brakes while start-ing the engine.Throttle PedalPush

40FEATURES AND CONTROLSAll Wheel Drive (AWD) SystemThe All Wheel Drive system is controlled by the AWD switch. When the switch is on 2X4, the vehi-cle

41FEATURES AND CONTROLSInstrument ClusterNOTICE: High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild

42FEATURES AND CONTROLSInstrument ClusterIndicator LampsLamp Indicates ConditionVehicleSpeedWhen standard mode is selected, speed displays in miles pe

43FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. All seg-ments will

44FEATURES AND CONTROLSInstrument ClusterRider Information Center2. Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tan

45FEATURES AND CONTROLSInstrument ClusterRider Information CenterUse the MODE button to toggle through the information area options.Display Units (Sta

1WELCOMEThank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS owners. We proudly produce an excit-ing line of ut

46FEATURES AND CONTROLSInstrument ClusterRider Information CenterClock ModeTip:The clock must be reset any time the battery has been disconnected or d

47FEATURES AND CONTROLSInstrument ClusterRider Information CenterOdometer ModeThe odometer records and displays the distance traveled by the vehicle.T

48FEATURES AND CONTROLSInstrument ClusterRider Information CenterProgrammable Service IntervalWhen the hours of engine operation equal the programmed

49FEATURES AND CONTROLSInstrument ClusterRider Information CenterEngine Error CodesThe error screen displays only when the CHECK ENGINE light is on or

50OPERATIONFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injur

51OPERATIONVehicle Break-in PeriodEngine and Drivetrain Break-in1. Fill the fuel tank with gasoline. See page 34. Always exercise extreme caution when

52OPERATIONPre-Ride InspectionFailure to inspect and verify that the vehicle is in safe operating condi-tion before operating increases the risk of an

53OPERATIONSafe Operation Practices1. Complete the recommended safety training before operating this vehicle.2. Do not allow anyone under 16 years of

54OPERATIONStarting the Engine1. Position the vehicle on a level surface outdoors or in a well-venti-lated area.2. Sit in the driver's seat and f

55OPERATIONParking the Vehicle1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is w

2POLARIS, THE WAY OUT, RANGER and RANGER RZR are registered trademarks of POLARIS Industries Inc.Copyright 2010 POLARIS Sales Inc. All information con

56OPERATIONNew Operator Driving Procedures1. Read and understand the owner's manual and all warning and instruction labels before operating this

57OPERATIONNew Operator Driving Procedures 11. Apply the brakes and shift into low gear.12. Check your surroundings and determine your path of travel.

58OPERATIONDriving with Passengers1. Complete the New Operator Driving Procedures outlined on pages 56-57.2. Perform the pre-ride inspection. See page

59OPERATIONDriving on Slippery SurfacesSkidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operati

60OPERATIONDriving UphillWhenever traveling uphill, follow these precautions:1. Always check the terrain carefully before ascending a hill.2. Avoid st

61OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Av

62OPERATIONDriving Through WaterYour vehicle can operate through water with a maximum recommended depth equal to floor level. Follow these precautions

63OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

64OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle.2. Apply th

65OPERATIONParking on an InclineA rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable,

3TABLE OF CONTENTSIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . .

66OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra

67OPERATIONHauling CargoYour POLARIS vehicle has been designed to carry or tow specific capacities. Reduce speed and allow a greater distance for brak

68EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

69MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

70MAINTENANCEPeriodic Maintenance ChartMaintenance Chart KeyX Perform these operations more often for vehicles subjected to severe use.E Emission-rel

71MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.X Perform these procedures more often f

72MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related Servicen Have an

73MAINTENANCEPeriodic Maintenance Chart X Perform these procedures more often for vehicles subjected to severe use.E Emission-Related Servicen Have an

74MAINTENANCELubrication RecommendationsCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on p

75MAINTENANCELubrication RecommendationsRZR S/RZR 4Control Arm Pivot BushingsRZR S/RZR 4Control Arm Pivot BushingsRZR 4Stabilizer Bar BushingsRZRStabi

4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

76MAINTENANCEEngine OilOil RecommendationsPOLARIS recommends the use of POLARIS PS-4 PLUS Synthetic engine oil. WARNING! Vehicle operation with insuff

77MAINTENANCEEngine OilAlways check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 69. Always use th

78MAINTENANCEEngine OilOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on

79MAINTENANCEEngine OilOil and Filter Change8. Using a cap-style oil filter wrench, turn the filter counter-clockwise to remove it.9. Using a clean dr

80MAINTENANCEGearcasesTransfer CaseAlways check and change the fluid at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 69

81MAINTENANCEGearcasesTransfer CaseFluid ChangeThe drain plug is located on the bottom of the transfer case. Access the drain plug through the drain h

82MAINTENANCEGearcasesTransmission (Main Gearcase)Always check and change the fluid at the intervals outlined in the Peri-odic Maintenance Chart begin

83MAINTENANCEGearcasesTransmission (Main Gearcase)Fluid ChangeThe drain plug is located on the bottom of the gearcase. Access the drain plug through t

84MAINTENANCEGearcasesDemand Drive Unit (Front Gearcase)Always check and change the fluid at the intervals outlined in the Peri-odic Maintenance Chart

85MAINTENANCEGearcasesRear GearcaseAlways check and change the fluid at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 69

5INTRODUCTIONFailure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle i

86MAINTENANCEGearcasesGearcase Specification ChartUse of other fluids may result in improper operation of components. See page 126 for the part number

87MAINTENANCESpark PlugsSpark Plug Removal and Replacement1. Remove both seats. 2. Remove the rear service panel. See page 31.3. Remove the spark plug

88MAINTENANCEFusesIf the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical fail

89MAINTENANCEFusesThe fuse box is located above the power steering unit. Spare fuses are provided in the fuse box.1. From the left side of the vehicle

90MAINTENANCECooling SystemOperationThe engine coolant level is controlled or maintained by the recovery system. The recovery system components are th

91MAINTENANCECooling SystemRadiator and Cooling FanAlways check and clean the screen and radiator fins at the intervals out-lined in the Periodic Main

92MAINTENANCECooling SystemCoolant LevelAlways check and change the coolant at the intervals outlined in the Periodic Maintenance Chart begin-ning on

93MAINTENANCEPOLARIS Variable Transmission (PVT) SystemFailure to comply with the instructions in this warning can result in severe injury or death.Do

94MAINTENANCEPOLARIS Variable Transmission (PVT) SystemPVT DryingBefore washing the vehicle, locate the PVT outlet duct under the right rear wheel wel

95MAINTENANCEFilter SystemsAir FilterAlways change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 69.1.