Polaris 2016 RZR 900 Bedienungsanleitung

PMS 419Owner's Manualfor Maintenance and SafetyRZR® 900RZR® 900 EPS TRAILRZR® 900 XC EditionRZR® S 900RZR® S 900 EPSRZR® 4 900 EPSRZR® S 1000 EPS

8SAFETYSafe Riding GearThe driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and

98MAINTENANCEGearcasesGearcase Specification ChartUse of other fluids may result in improper operation of components. See page 140 for the part number

99MAINTENANCESpark PlugsSpark Plug Removal and Replacement1. Remove the cargo box access panel. 2. Clean the area around the spark plugs before removi

100MAINTENANCEFuse/Relay CenterIf the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other el

101MAINTENANCECooling SystemThe engine coolant level is maintained by the recovery system. The recovery system components are the overflow bottle, rad

102MAINTENANCECooling SystemRadiator and Cooling FanAlways check and clean the screen and radiator fins at the intervals outlined in the Periodic Main

103MAINTENANCECooling SystemRadiator Coolant Level/Changing CoolantThis procedure is required only if the cooling system has been drained for maintena

104MAINTENANCECooling SystemOverflow Bottle Coolant LevelAlways check and change the coolant at the intervals outlined in the Periodic Maintenance Cha

105MAINTENANCEPOLARIS Variable Transmission (PVT) SystemFailure to comply with the instructions in this warning can result in severe injury or death.D

106MAINTENANCEPOLARIS Variable Transmission (PVT) SystemBelt Replacement/Debris RemovalIf a belt fails, always clean any debris from the duct and from

107MAINTENANCEPOLARIS Variable Transmission (PVT) SystemBelt Replacement/Debris Removal4. Remove all debris from the entire clutch air duct passage.5.

9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear s

108MAINTENANCEAir FilterAlways change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 81.1. Remove the ca

109MAINTENANCESpark ArresterFailure to heed the following warnings while servicing the spark arrester could result in serious injury or death.• Do not

110MAINTENANCEBrakesThe front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 36. Always check brake pedal trave

111MAINTENANCEBrakesBrake Inspection1. Check the brake system for fluid leaks.2. Check the brake pedal for excessive travel or a spongy feel. 3. Check

112MAINTENANCEBrakesBrake FluidInspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See p

113MAINTENANCESuspension Settings (RZR)The front and rear suspensions are preload adjustable, with five settings on each axle.The suspensions are set

114MAINTENANCESuspension Settings (RZR S/RZR XC/RZR 4)Front/Rear Spring PreloadThe factory setting is appropriate for nearly all riding conditions. Si

115MAINTENANCESuspension Settings (RZR S/RZR XC/RZR 4)Front/Rear Spring Preload1. Elevate the vehicle to allow the suspension to fully extend.2. Loose

116MAINTENANCESuspension Settings (RZR S/RZR XC/RZR 4)Front/Rear Shock CompressionThe compression damping clicker knob is located on top of the shock

117MAINTENANCETiresOperating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could resu

10SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels

118MAINTENANCETiresWheel Removal1. Position the vehicle on a level surface.2. Place the transmission in PARK. Stop the engine.3. Loosen the wheel nuts

119MAINTENANCELightsHeadlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision

120MAINTENANCELightsHeadlight Beam AdjustmentThe headlight beam can be adjusted slightly upward or downward and to the left or right.1. Position the v

121MAINTENANCEVehicle ImmersionNOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Ta

122MAINTENANCESteering Wheel InspectionCheck the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic

123MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

124MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the battery and result in a shorter life. It c

125MAINTENANCEBatteryBattery ChargingThe following battery charging instructions apply only to the installation of a sealed battery. Read all instruct

126MAINTENANCEBatteryBattery ChargingAlways verify battery condition before and 1-2 hours after the end of charging.State of ChargeVoltage ActionCharg

127MAINTENANCECleaning and StorageWashing the VehicleKeeping your POLARIS vehicle clean will not only improve its appearance but it can also extend th

11SAFETYSafety Labels and LocationsDrive Responsibly WarningDrive ResponsiblyAvoid loss of control and rollovers:• Avoid abrupt maneuvers, sideways sl

128MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

129MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by foggin

130MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Per

131MAINTENANCECleaning and StorageRemoval from Storage1. Charge the battery if necessary.2. Make sure the spark plug is tight.3. Fill the fuel tank wi

132SPECIFICATIONS RZR 900 / RZR 900 EPSGross Vehicle Weight RZR 900/EPS Trail: 1971 lbs. (894 kg)XC: 2070 lbs. (939 kg)Dry Weight RZR 900/EPS Trail: 1

133SPECIFICATIONSClutchingPlease see your POLARIS dealer for clutching specifications.RZR 900 / RZR 900 EPSLubrication System Wet SumpDriving System T

134SPECIFICATIONS RZR S 900 / RZR S 900 EPSGross Vehicle Weight 2025 lbs. (918 kg)Dry Weight 1204 lbs. (546 kg)Test GVW - Rollover Protection System (

135SPECIFICATIONSClutchingPlease see your POLARIS dealer for clutching specifications.RZR S 900 / RZR S 900 EPSLubrication System Wet SumpDriving Syst

136SPECIFICATIONS RZR 4 900 EPSGross Vehicle Weight 2442 lbs. (1107.7 kg)Dry Weight 1476 lbs. (669.5 kg)Test GVW - Rollover Protection System (ROPS)27

137SPECIFICATIONSClutchingPlease see your POLARIS dealer for clutching specifications.RZR 4 900 EPSLubrication System Wet SumpDriving System Type Auto

12SAFETYSafety Labels and LocationsLoad/Passenger/Tire Pressure WarningWARNING• Never carry passengers in cargo box.• Passengers can be thrown off. Th

138SPECIFICATIONSRZR S 1000 EPSGross Vehicle Weight 2056 lbs. (933 kg)Dry Weight 1235 lbs. (560 kg)Test GVW - Rollover Protection System (ROPS)2300 lb

139SPECIFICATIONSClutchingPlease see your POLARIS dealer for clutching specifications.RZR S 1000 EPSLubrication System Wet SumpDriving System Type Aut

140POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz./355 ml Aerosol)2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (qt.

141TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionDriving onto a pickup or tall trailer in high rangeUse low range during loading.Starting

142TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionLow battery voltage Recharge th

143TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

144TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel RefuelKinked or plugged fuel tank vent line or filterInspect and repla

145WARRANTYLimited WarrantyPOLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH LIMITED WARRANTY on all components o

146WARRANTYWarranty Coverage And Exclusions:Limitations Of Warranties And RemediesThis warranty excludes damages or failures caused by abuse, accident

147WARRANTYHow To Obtain Warranty ServiceIf your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting wa

13SAFETYSafety Labels and LocationsPayload WarningWARNING7182923Belt Debris WarningWARNINGImproper service or maintenance of this PVT system can resul

148WARRANTYNoticeIf your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your p

149WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehic

150WARRANTYU.S.A. EPA Emissions Limited WarrantyThe following parts are considered emission-related components for evaporative emissions:*As related t

151WARRANTYU.S.A. EPA Emissions Limited WarrantyOwners are responsible for performing the scheduled maintenance identified in the owner's manual.

152MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

153MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

154INDEXAAccess PanelCargo Box. . . . . . . . . . . . . . . . . . 31Engine . . . . . . . . . . . . . . . . . . . . . 31Access Panels for Service .

155INDEXEElectromagnetic Interference . . . . . . 80Electronic Power Steering . . . . . . . . 27Emission Control, Crankcase . . . . . . 80Emission

156INDEXKKey, Periodic Maintenance Chart . . 82LLightsHeadlight Beam Adjustment. . . 120Headlight Replacement. . . . . . . 119Headlight Switch.

157INDEXSSafety Training, ROHVA . . . . . . 52, 55Safety Warnings . . . . . . . . . . . . . 14-24Safety, Winch Maintenance . . . . . . . 79Seat Adj

14SAFETYSafety WarningsFailure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in

PMS 419WARNINGImproper vehicle use can result in SEVERE INJURY or DEATHNEVER Operate:• Without first viewing safety video and taking a ROHVA training

15SAFETYSafety WarningsFailure to Inspect Before OperatingFailure to inspect and verify that the vehicle is in safe operating condition before operati

16SAFETYSafety WarningsCarrying Multiple Passengers (RZR/RZR S)Never carry a passenger until you have operated this vehicle for at least two hours and

17SAFETYSafety WarningsPassengers in the Cargo BoxCarrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

18SAFETYSafety WarningsTurning ImproperlyTurning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper

19SAFETYSafety WarningsCrossing HillsidesDriving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid c

20SAFETYSafety WarningsOperating Improperly in ReverseImproperly operating in reverse could result in a collision with an obstacle or person. Always f

21SAFETYSafety WarningsOperating Through WaterOperating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or ac

22SAFETYSafety WarningsImproper Cargo LoadingOverloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which c

23SAFETYSafety WarningsExposure to ExhaustEngine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start

24SAFETYSafety WarningsEquipment ModificationsYour POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your

25FEATURES AND CONTROLSComponent LocationsCab DoorsFuel Tank CapCargo BoxPassenger Hand HoldROPS FrameRadiatorSteering WheelGear SelectorThrottle Peda

26FEATURES AND CONTROLSSwitchesAuxiliary OutletsThe vehicle is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a secon

27FEATURES AND CONTROLSSwitchesHeadlight SwitchUse the headlight switch to turn the lights on and off and to change the lights from high beam to low b

1WELCOMEThank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.pol

28FEATURES AND CONTROLSSeatsBefore operating the vehicle, always push down on all seat backs to ensure the latches are secure.Seat AdjustmentsLoosen (

29FEATURES AND CONTROLSPassenger Hand HoldAlways adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adj

30FEATURES AND CONTROLSHoodRemove the hood to access the radiator pressure cap and coolant overflow bottle.1. Turn the hood fasteners 1/4 turn.2. Gras

31FEATURES AND CONTROLSFuel CapThe fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. When refueling, alwa

32FEATURES AND CONTROLSSeat BeltsThis POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the

33FEATURES AND CONTROLSSeat BeltsSeat Belt Height Adjuster (if equipped)STEP 1Stretch the seat belt height adjuster toward the front of the vehicle.ST

34FEATURES AND CONTROLSSeat BeltsSeat Belt InspectionInspect all seat belts for proper operation before each use of the vehicle.1. Push the latch plat

35FEATURES AND CONTROLSCab DoorsThis vehicle is equipped with cab doors. Riding in this vehicle without closed and latched cab doors increases the ris

36FEATURES AND CONTROLSBrake PedalDepress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine.Throttle PedalPush t

37FEATURES AND CONTROLSRollover Protective Structure (ROPS)The Rollover Protective Structure (ROPS) on this vehicle meets OSHA 1928.53 rollover perfor

2POLARIS® and RZR® are trademarks of POLARIS Industries Inc.Copyright 2015 POLARIS Industries Inc. All information contained within this publication i

38FEATURES AND CONTROLSAll Wheel Drive (AWD) SystemThe All Wheel Drive system is controlled by the AWD switch. The switch has two positions, AWD (4x4)

39FEATURES AND CONTROLSAll Wheel Drive (AWD) SystemDisengaging AWDMove the AWD switch to the center or bottom position to disengage AWD. If the switch

40FEATURES AND CONTROLSInstrument ClusterNOTICE: High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild

41FEATURES AND CONTROLSInstrument ClusterIndicator LampsLamp Indicates ConditionVehicleSpeedWhen standard mode is selected, speed displays in miles pe

42FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. All segments will

43FEATURES AND CONTROLSInstrument ClusterRider Information Center1. Gear Indicator - This indicator displays gear shifter position.H = High GearL = Lo

44FEATURES AND CONTROLSInstrument ClusterRider Information CenterUse the MODE button to toggle through the information area options.Display Units (Sta

45FEATURES AND CONTROLSInstrument ClusterRider Information CenterClock ModeTip: The clock must be reset any time the battery has been disconnected or

46FEATURES AND CONTROLSInstrument ClusterRider Information CenterOdometer ModeThe odometer records and displays the distance traveled by the vehicle.T

47FEATURES AND CONTROLSInstrument ClusterRider Information CenterProgrammable Service IntervalWhen the hours of engine operation equal the programmed

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

48FEATURES AND CONTROLSInstrument ClusterRider Information CenterEngine Error CodesThe error screen displays only when the CHECK ENGINE light is on or

49OPERATIONFailure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injur

50OPERATIONVehicle Break-in PeriodEngine and Drivetrain Break-in7. Carry only light loads.8. During the break-in period, change both the oil and the f

51OPERATIONPre-Ride InspectionFailure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an

52OPERATIONSafe Operation Practices1. Visit the Recreational Off-Highway Vehicle Association web site (rohva.org) and take the free on-line training c

53OPERATIONStarting the Engine1. Position the vehicle on a level surface outdoors or in a well-ventilated area.2. Sit in the driver's seat and fa

54OPERATIONParking the Vehicle1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is w

55OPERATIONNew Operator Driving Procedures1. Read and understand the owner’s manual and all warning and instruction labels before operating this vehic

56OPERATIONNew Operator Driving Procedures 12. Apply the brakes and shift into low gear.13. Check your surroundings and determine your path of travel.

57OPERATIONDriving with Passengers1. Complete the New Operator Driving Procedures outlined on pages 55-56.2. Perform the pre-ride inspection. See page

4INTRODUCTIONThe RZR is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

58OPERATIONDriving on Slippery SurfacesWhen driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of ski

59OPERATIONDriving UphillWhenever traveling uphill, follow these precautions:1. Always check the terrain carefully before ascending a hill. Never driv

60OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Av

61OPERATIONDriving DownhillWhenever descending a hill, follow these precautions:1. Avoid excessively steep hills.2. Slow down. Never travel down a hil

62OPERATIONDriving Through WaterYour vehicle can operate through water with a maximum recommended depth equal to floor level. Follow these precautions

63OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

64OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle.2. Apply th

65OPERATIONParking on an InclineA rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable,

66OPERATIONHauling CargoOverloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or brake instabi

67OPERATIONHauling CargoYour POLARIS vehicle has been designed to carry or tow a specific capacity. Reduce speed and allow a greater distance for brak

5INTRODUCTIONFailure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle i

68OPERATIONTowing LoadsWARNING! Towing improperly can alter vehicle handling and may cause loss of control or brake instability.Towing improperly can

69WINCH GUIDEThese safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to you

70WINCH GUIDEWinch Safety Precautions10. Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Us

71WINCH GUIDEWinch Safety Precautions18. Never release the clutch on the winch when the winch cable is under load.19. Never use the winch for lifting

72WINCH GUIDEWinch OperationRead the Winch Safety Precautions in the preceding pages before using your winch.Tip: Consider practicing the operation an

73WINCH GUIDEWinch Operation4. Always use the hook strap when handling the hook.WARNING! Never put your fingers into the hook. This could lead to SEVE

74WINCH GUIDEWinch Operation5. Never remove the hook strap from the hook.6. Release the winch clutch and pull out the winch cable.7. Pulling out as mu

75WINCH GUIDEWinch Operation11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The

76WINCH GUIDEWinch Operation14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during

77WINCH GUIDEWinch Cable CareFor your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts availabl

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

78WINCH GUIDEShock LoadingWARNING! Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a

79WINCH GUIDEWinch Maintenance and Service SafetyWARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Alwa

80EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

81MAINTENANCEPeriodic Maintenance ChartAny qualified repair shop or person may maintain, replace or repair the emission control devices or systems on

82MAINTENANCEPeriodic Maintenance ChartMaintenance Chart KeyŹ Perform these operations more often for vehicles subjected to severe use.D Have an auth

83MAINTENANCEPeriodic Maintenance ChartŹ Perform these procedures more often for vehicles subjected to severe use.D Have an authorized POLARIS dealer

84MAINTENANCEPeriodic Maintenance Chart Ź Perform these procedures more often for vehicles subjected to severe use.D Have an authorized POLARIS dealer

85MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first. Record maintenance and service in the

86MAINTENANCEPeriodic Maintenance ChartŹ Perform these procedures more often for vehicles subjected to severe use.D Have an authorized POLARIS dealer

87MAINTENANCEPeriodic Maintenance Chart Ź Perform these procedures more often for vehicles subjected to severe use.D Have an authorized POLARIS dealer

7SAFETYSafety TrainingSafety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this ve

88MAINTENANCELubrication RecommendationsCheck and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on pa

89MAINTENANCELubrication RecommendationsFront Stabilizer BarRZR 900 / RZR 900 EPS Trail / RZR 900 EPS XCRear Stabilizer BarAll Models

90MAINTENANCEEngine OilOil RecommendationsWARNING! Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerate

91MAINTENANCEEngine OilAlways check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 81. Always use th

92MAINTENANCEEngine OilOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on

93MAINTENANCEEngine OilOil and Filter Change7. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring i

94MAINTENANCETransmission (Main Gearcase)Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning on pa

95MAINTENANCETransmission (Main Gearcase)Fluid ChangeThe drain plug is located on the bottom of the gearcase. Access the drain plug through the drain

96MAINTENANCEDemand Drive Unit (Front Gearcase)Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning

97MAINTENANCEDemand Drive Unit (Front Gearcase)Fluid ChangeThe drain plug is located on the bottom of the gearcase.1. Remove the fill plug.2. Place a