Polaris Sportsman 800 X2 Bedienungsanleitung

7SAFETYSafety TrainingATV safety training is a top priority for Polaris. When you purchased your new ATV, your dealer instructed you on the authorized

97MAINTENANCETiresOperating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle

98MAINTENANCETiresWheel Installation1. Place the transmission in PARK.2. Lock the parking brake.3. Place the wheel on the hub with the valve stem towa

99MAINTENANCEAir Filter1. Remove the seat.2. Release the air box cover clips, and remove the air box cover.3. Loosen the clamp and remove the filter.4

100MAINTENANCEBreather Filter/Hose (500 EFI)The breather filter is on the hose that runs between the engine and air box.1. Remove the left side panel.

101MAINTENANCEFuse ReplacementIf the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Spar

102MAINTENANCELightsPoor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation.

103MAINTENANCELightsHigh Beam AdjustmentThe headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjust

104MAINTENANCELightsHeadlight Housing Replacement1. Remove the two screws on the lower front corners of the headlight pod.2. Lift the pod slightly whi

105MAINTENANCELightsLower Headlamp Replacement1. Turn the back of the headlight harness counterclockwise and pull the harness assembly away from the h

106MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 134 for the recom-mended spark plug type and

8SAFETYSafe Riding GearAlways wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury.He

107MAINTENANCESpark PlugsSpark Plug InspectionNormal Spark PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion depo

108MAINTENANCEVehicle ImmersionIf your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the v

109MAINTENANCESpark ArrestorFailure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never r

110MAINTENANCEPVT SystemFailure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of th

111MAINTENANCEPVT SystemThe basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requirements. As engine speed in

112MAINTENANCEPVT SystemWhen To Use Low Range and High RangePVT DryingThere may be some instances when water is accidently ingested into the PVT syste

113MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

114MAINTENANCEBatteryBattery Removal1. Loosen the battery hold-down bolt.2. Remove the battery cover.3. On conventional batteries, remove the battery

115MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It

116MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear sha

117MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electrol

118MAINTENANCEBatteryBattery Charging (Sealed Battery)Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVo

119MAINTENANCECleaning and StorageWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend th

120MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

121MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life an

122MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by foggin

123MAINTENANCECleaning and StorageStorage TipsFluid LevelsInspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Ch

124MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Per

125MAINTENANCETransporting the ATVFollow these procedures when transporting the vehicle.1. Stop the engine.2. Place the transmission in PARK.3. Lock t

126ADJUSTMENTSCamber and CasterThe camber and caster are non-adjust-able.Rear SpringThe rear shock absorber spring is adjusted by rotating the adjuste

10SAFETYSafety WarningsFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serio

127ADJUSTMENTSHandlebarsThe handlebars can be adjusted for rider preference.WARNING! Improper adjustment of the handlebars or incorrect torquing of th

128ADJUSTMENTSThrottle Body/Idle RPMIdle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your Polaris deal

129TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionDriving onto a pickup or tall trailer in high rangeUse low range during loading.Starting

130TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionLow battery voltage Recharge th

131TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

132TROUBLESHOOTINGEngine Stops or Loses PowerEngine OverheatingPossible Cause SolutionOut of fuel Refuel, cycle key to ON position three times for 5 s

133POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil

134SPECIFICATIONS* Based on EU Directive 76/432/ECSportsman X2 500 EFIMaximum Weight Capacity 705 lbs. (320 kg) (includes operator, passen-ger, cargo

135SPECIFICATIONSClutching (EBS Models)*EBS models require no helix/spring adjustmentSportsman X2 500 EFITransmission Automatic EBS (Engine Braking Sy

136SPECIFICATIONS* Based on EU Directive 76/432/ECSportsman X2 800 EFIMaximum Weight Capacity 705 lbs. (320 kg) (includes operator, passen-ger, cargo,

11SAFETYSafety WarningsHandling GasolineGasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution wheneve

137SPECIFICATIONSClutching (EBS Models)*EBS models require no helix/spring adjustmentSportsman X2 800 EFITransmission Automatic EBS (Engine Braking Sy

138WARRANTYLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM-ITED WARRANTY on all components of the Polaris

139WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus

140WARRANTYALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-TICULAR PURPOSE) ARE L

141WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

142WARRANTYExported VehiclesHow to Get ServiceIf Purchased From A Private Party:If you purchase a Polaris product from a private citizen outside of th

143WARRANTYU.S.A. EPA Emissions Limited WarrantyThis All Terrain Vehicle (ATV) or Off Road Utility Vehicle (ORUV) emissions limited warranty is in add

144MAINTENANCE LOGPresent this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with

145MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

12SAFETYSafety WarningsProtective ApparelRiding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a seri

13SAFETYSafety WarningsCarrying a Passenger in the Cargo BoxA passenger riding in the cargo box could fall from the vehicle unexpectedly or may contac

14SAFETYSafety WarningsPhysical Control of the ATVRemoving even one hand or foot can reduce ability to control the vehicle or could cause loss of bala

15SAFETYSafety WarningsImproper Hill ClimbingImproper hill climbing could cause loss of control or overturn. Always follow proper procedures for climb

16SAFETYSafety WarningsStalling While Climbing a HillStalling, rolling backwards or improperly dismounting while climbing a hill could cause an overtu

2

17SAFETYSafety WarningsOperating on Slippery TerrainFailure to use extra caution when operating on excessively rough, slippery or loose terrain could

18SAFETYSafety WarningsImproper Tire MaintenanceOperating this ATV with improper tires or with improper or uneven tire pressure could cause loss of co

19SAFETYSafety WarningsOperating Through Deep WaterOperating the ATV through deep or fast-flowing water could cause the tires to float, causing loss o

20SAFETYSafety WarningsOperating on Frozen Bodies of WaterOperating on frozen bodies of water may result in serious injury or death if the ATV and/or

21SAFETYSafety WarningsOperating a Damaged ATVOperating a damaged ATV can result in an accident. After any overturn or accident, have a qualified serv

22SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label

23SAFETYSafety Labels and LocationsGeneral Warning/Discretionary WarningWARNINGImproper ATV use can result in SEVERE INJURY or DEATHALWAYS USE AN APPR

24SAFETYSafety Labels and LocationsPassenger Safety WarningWARNINGPASSENGER SAFETYTo reduce the risk of SEVERE INJURY or DEATHNEVER CARRY MORE THAN ON

25SAFETYSafety Labels and LocationsTire Pressure/Load WarningWARNINGImproper tire pressure or overloading can cause loss of control. Loss of control c

26SAFETYSafety Labels and LocationsRack Warning, FrontWARNINGDO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injur

A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or

27SAFETYSafety Labels and LocationsReverse Override Warning/AWD CautionWARNINGImproper use of override button can lead to loss of control resulting in

28FEATURES AND CONTROLSSwitchesMode/Reverse Override SwitchThis vehicle is equipped with a reverse speed limiter system.To gain additional wheel speed

29FEATURES AND CONTROLSSwitchesDifferential SwitchUse the differential switch to lock and unlock the rear differential.Locked Differential: Operate th

30FEATURES AND CONTROLSThrottle LeverOperating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or

31FEATURES AND CONTROLSBrake LeverOperating the ATV with a spongy brake lever can result in loss of braking, which could cause an accident. Never oper

32FEATURES AND CONTROLSMaster Cylinder/Brake FluidAn over-full master cylinder may cause brake drag or brake lock-up, which could result in an acciden

33FEATURES AND CONTROLSParking BrakeLocking the Parking Brake1. Place the transmission in PARK.2. Squeeze and release the brake lever two or three tim

34FEATURES AND CONTROLSAuxiliary Foot BrakeAggressively applying the auxiliary brake when backing down a hill may cause rear tipover, which could resu

35FEATURES AND CONTROLSAutomatic Transmission Gear SelectorThe transmission gear selector is located on the right side of the vehicle. H: High GearL:

36FEATURES AND CONTROLSFuel Filter (500 EFI)The in-line fuel filter is located under the rubber service cover inside the front box. Have your dealer r

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

37FEATURES AND CONTROLSAll Wheel Drive SystemThe All Wheel Drive system is controlled by the 4X4 switch.ADC 4X4 ModeWhen the switch is on ADC 4X4, the

38FEATURES AND CONTROLSAll Wheel Drive System Engaging 4X4The 4X4 switch may be turned on or off while the vehicle is moving. Initially, the vehicle&a

39FEATURES AND CONTROLSActive Descent Control (ADC) SystemThe ADC system allows engine braking to all four wheels when the vehicle descends a hill or

40FEATURES AND CONTROLSPassenger SeatAlways make sure the passenger seat lock-out is functioning properly before operating with a passenger.Do not ope

41FEATURES AND CONTROLSPassenger SeatSeat Conversion5. Lift the adjustment latch at the top of the passenger backrest. Raise the backrest to the desir

42FEATURES AND CONTROLSInstrument ClusterYour ATV is equipped with an instrument cluster that senses vehicle speed from a sensor in the transmission.

43FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. All seg-ments will

44FEATURES AND CONTROLSInstrument ClusterRider Information CenterStandard ModesUse the MODE button to toggle through the mode options. The reverse ove

45FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeThe wrench icon will display when the gauge is in the diagnostic mode.

46FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeBattery Voltage ScreenView this screen to check battery voltage level.

2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2008 Polaris Sales Inc. All information contained with

47FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeProgrammable service intervalTo enable or disable the service interval

48FEATURES AND CONTROLSInstrument ClusterRider Information CenterDownloading CodesThe EFI diagnostic mode is for informational purposes only. Please s

49FEATURES AND CONTROLSInstrument ClusterRider Information CenterDownloading CodesBlink CodeFailure Description12 BEGIN SEQUENCE22 Throttle Position S

50OPERATIONFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or

51OPERATIONBreak-In PeriodEngine and Drivetrain Break-in1. Fill the fuel tank with gasoline. See page 36. Always exercise extreme caution whenever han

52OPERATIONPre-Ride ChecklistFailure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accid

53OPERATIONSafe Operation Practices1. Complete the recommended safety training before operating this vehicle. See page 7.2. Do not allow anyone under

54OPERATIONKnow Your Riding Area/Tread LightlyFamiliarize yourself with all laws and regulations concerning the opera-tion of this off-road vehicle in

55OPERATIONStarting the Engine1. Position the vehicle on a level surface outdoors or in a well-venti-lated area. 2. Place the transmission in PARK.3.

56OPERATIONDriving Procedures1. Wear protective riding gear. See page 8.2. Perform the pre-ride inspection. See page 52.3. Place the transmission in P

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

57OPERATIONTurning the VehicleBoth rear wheels drive equally at all times (except when operating in 2X4 mode with the differential unlocked). This mea

58OPERATIONDriving with a Passenger1. Never allow anyone under 12 years of age to ride as a passenger on this 2-up ATV. Make sure any passenger is tal

59OPERATIONDriving with a Passenger11. Ride to the ability of your passenger, instead of to your own ability. Avoid unexpected or aggressive maneuvers

60OPERATIONDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the

61OPERATIONDriving UphillBraking and handling are greatly affected when operating in hilly ter-rain. Improper procedure could cause loss of control or

62OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Av

63OPERATIONDriving DownhillWhen driving downhill, follow these precautions:1. Always check the terrain carefully before descending a hill.2. Always mo

64OPERATIONTurning Around on a Hill (K-Turn)If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.8

65OPERATIONTurning Around on a Hill (K-Turn)1. Stop and lock the parking brake while keeping body weight uphill.2. Always move the 4X4 switch to ADC 4

66OPERATIONDriving Through WaterYour ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these

4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

67OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

68OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle. Be aware t

69OPERATIONParking on an InclineAvoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Stop the engine.2. Plac

70OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra

71OPERATIONHauling CargoNever exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual.C

72OPERATIONHauling CargoTowing LoadsAlways attach a towed load to the hitch point. Remove the hitch from the ATV when not towing a trailer. If towing

73OPERATIONHauling CargoDumping Cargo1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an inc

74EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

75MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

76MAINTENANCEPeriodic Maintenance ChartImproperly performing the procedures marked with a Q could result in component failure and cause an accident, w

5INTRODUCTIONFailure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A Polaris ATV is not a

77MAINTENANCEPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)XEAir filter,main element- Weekl

78MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

79MAINTENANCELubrication GuideCheck and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 75. Ite

80MAINTENANCEEngine OilOil RecommendationsPolaris recommends the use of Polaris PS-4 PLUS Performance Syn-thetic 2W-50 4-cycle oil or a similar oil fo

81MAINTENANCEEngine OilOil Level (500 EFI)Access the oil dipstick and fill tube from the left side of the ATV.Tip: A rising oil level between checks i

82MAINTENANCEEngine OilOil Level (800 EFI)Access the oil dipstick and fill tube from the left side of the ATV.1. Position the vehicle on a level surfa

83MAINTENANCEEngine OilOil and Filter Change (500 EFI)Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beg

84MAINTENANCEEngine OilOil and Filter Change (500 EFI)12. Place shop towels beneath the oil filter. Using an oil filter wrench, turn the filter counte

85MAINTENANCEEngine OilOil and Filter Change (500 EFI)Oil Pump PrimingThis priming procedure must be performed whenever the oil hose connection betwee

86MAINTENANCEEngine OilOil and Filter Change (800 EFI)Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beg

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

87MAINTENANCEEngine OilOil and Filter Change (800 EFI)9. Place shop towels beneath the oil fil-ter. Using an oil filter wrench (avail-able from your P

88MAINTENANCETransmission OilAlways check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on pag

89MAINTENANCETransmission OilTransmission Oil Change1. Remove the fill plug.2. Place a drain pan under the gearcase.3. Remove the drain plug. Allow th

90MAINTENANCEFront Gearcase (Demand Drive) FluidFluid Level1. Position the vehicle on a level surface. 2. Remove the fill plug. Check the fluid level.

91MAINTENANCEActive Descent Control (ADC) FluidFluid Level1. Open the front box cover and pull open the access door.2. View the fluid level in the res

92MAINTENANCECooling SystemThe engine coolant level is controlled, or maintained, by the recovery system. The recovery system components are the recov

93MAINTENANCECooling SystemRadiator CoolantTo ensure that the coolant maintains its ability to protect the engine, Polaris recommends that you drain t

94MAINTENANCEBrakesHand BrakeThe front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The

95MAINTENANCEToe AlignmentUse the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8" to 1/4&quo

96MAINTENANCESteering AssemblyThe steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are fo