Polaris 2013 Ranger 800 Midsize Bedienungsanleitung

PMS 419 RANGER® 800MidsizeOwner's Manualfor Maintenance and Safety

8SAFETYSafety Labels and LocationsDiscretionary Warning (800 Midsize)WARNINGImproper vehicle use can result in Severe Injury or Death.NEVER Operate:•

9SAFETYSafe Riding GearAlways wear appropriate clothing when riding a POLARIS vehicle. Wear protec-tive clothing for comfort and to reduce the chance

10SAFETYOperator SafetySerious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail

11SAFETYOperator Safety• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.• Never operate this

12SAFETYOperator SafetyEquipment ModificationsWe strongly recommend that consumers do not install on a POLARIS RANGER any equip-ment that may increase

13SAFETYOperator SafetyFailure to operate the RANGER properly can result in a collision, loss of control, accident or overturn, which may result in se

14SAFETYOperator SafetyCab NetsRiding in this vehicle without using the cab nets increases the risk of serious injury or death in the event of an acci

15SAFETYOperator SafetyExposure to ExhaustEngine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start

16SAFETYOperator SafetyImproper Hill ClimbingClimbing hills improperly can cause loss of control or vehicle overturn. Always follow proper procedures

17FEATURES AND CONTROLSComponent LocationsYour vehicle is equipped with cab nets on both sides of the vehicle. Cab nets must be used by both operator

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

18FEATURES AND CONTROLSConsoleAuxiliary OutletThe 12-volt receptacle has spade connections on the back that may be used to power an auxiliary light or

19FEATURES AND CONTROLSSwitchesIgnition Switch/Light SwitchThe ignition switch is a four-position, key-operated switch. The key can be removed from th

20FEATURES AND CONTROLSTrailer Hitch BracketThis vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equip-ment is n

21FEATURES AND CONTROLSSeat BeltsThis POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all external seats. Always make sure

22FEATURES AND CONTROLSCab NetsRiding in this vehicle without using the cab nets increases the risk of serious injury or death in the event of an acci

23FEATURES AND CONTROLSRollover Protective Structure (ROPS)The Rollover Protective Structure (ROPS) on this vehicle meets OSHA 1928.53 rollover perfor

24FEATURES AND CONTROLSInstrument ClusterHigh water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Do

25FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. All segments will

26FEATURES AND CONTROLSInstrument ClusterRider Information CenterUse the MODE button to toggle through the information area options.Display Units (Sta

27FEATURES AND CONTROLSInstrument ClusterRider Information CenterOdometer ModeThe odometer records and displays the distance traveled by the vehicle.T

1WELCOMEThank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.pol

28FEATURES AND CONTROLSInstrument ClusterRider Information CenterEngine Error CodesThe error screen displays only when the CHECK ENGINE light is on or

29OPERATIONFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injur

30OPERATIONPre-Ride InspectionFailure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an

31OPERATIONStarting Engine1. Always start the engine outdoors or in a well-ventilated area.2. Sit in the driver's seat and fasten the seat belt.

32OPERATIONDriving Procedure1. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.2. Sit in the driver&apos

33OPERATIONDriving with a Passenger1. Perform the pre-ride inspection. See page 30.2. Make sure all passengers are at least 12 years of age and tall e

34OPERATIONDriving On Slippery SurfacesSkidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operati

35OPERATIONDriving UphillWhenever traveling uphill, follow these pre-cautions:1. Always travel straight uphill.2. Avoid steep hills (15° maximum).3. K

36OPERATIONDriving Through WaterYour POLARIS RANGER can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Imme

37OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle. Always ins

2POLARIS and RANGER are registered trademarks of POLARIS Industries Inc.Copyright 2012 POLARIS Sales Inc. All information contained within this public

38OPERATIONHauling CargoHauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in se

39OPERATIONTowing LoadsTowing improperly can alter vehicle handling and may cause loss of control or brake insta-bility. Always follow these precautio

40OPERATIONDifferential Operation ModesThe 4X4 rear axle is equipped with a lockable differential that allows the operator to choose between an open d

41OPERATIONAll Wheel Drive (AWD)The illuminated amber AWD switch indicates that the vehicle is in AWD.When the AWD switch is on, the front gearcase wi

42EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

43MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condi-tion. Inspection, a

44MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.► Perform these procedures more often f

45MAINTENANCEPeriodic Maintenance ChartLubrication RecommendationsCheck and lubricate all components at the intervals outlined in the Periodic Mainten

46MAINTENANCEEngine OilAlways check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Always

47MAINTENANCEEngine OilOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . .

48MAINTENANCEGearcasesGearcase Specification ChartTransmission (Main Gearcase)Always check and change the transmission oil at the intervals outlined i

49MAINTENANCEGearcasesFront GearcaseAlways check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginni

50MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 74 for the recommended spark plug type for you

51MAINTENANCECooling SystemThe engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflo

52MAINTENANCECooling SystemOverflow Bottle Coolant LevelAlways check and change the coolant at the intervals outlined in the Periodic Maintenance Char

53MAINTENANCEPOLARIS Variable Transmission (PVT) SystemFailure to comply with the instructions in this warning can result in severe injury or death.Do

54MAINTENANCEPOLARIS Variable Transmission (PVT) SystemPVT DryingThere may be some instances when water is ingested into the PVT system. Use the follo

55MAINTENANCEVehicle ImmersionNOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Tak

56MAINTENANCEFilter SystemsAir FilterAlways change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Se

57MAINTENANCESpark ArresterFailure to heed the following warnings while servicing the spark arrester could result in serious injury or death.• Do not

4INTRODUCTIONThe RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations con-cerning the operation of this vehicle in your a

58MAINTENANCEThrottle SystemFailure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury

59MAINTENANCEBrakesThe front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 20.Brake Flu

60MAINTENANCESteering Wheel InspectionCheck the steering wheel for specified freeplay and smooth operation at the intervals out-lined in the Periodic

61MAINTENANCETiresOperating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehi

62MAINTENANCETiresWheel Removal1. Apply the brakes.2. Place the transmission in PARK.3. Stop the engine.4. Loosen the wheel nuts slightly.5. Elevate t

63MAINTENANCEFusesIf the engine stops or will not start, or if you expe-rience other electrical failures, a fuse may need replacement. Locate and corr

64MAINTENANCELightsHeadlight Beam Adjustment1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall.2. Mea

65MAINTENANCEBatteryBattery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.Ant

66MAINTENANCEBatteryBattery RemovalImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death.

67MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the battery and result in a shorter life. It ca

5INTRODUCTIONFailure to follow the warnings contained in this manual can result in severe injury or death.A POLARIS RANGER is not a toy and can be haz

68MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leaking or spilled electro-ly

69MAINTENANCECleaning and StorageWashing the VehicleKeeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the

70MAINTENANCECleaning and StoragePolishing the VehiclePOLARIS recommends the use of common household aerosol furniture polish for polishing the finish

71MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by fogging

72MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Peri

73MAINTENANCERemoval from Storage1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the

74SPECIFICATIONSRANGER 800 MidsizeMaximum Weight Capacity (includes weight of operator, passenger, cargo, accessories)1000 lbs. (454 kg) Dry Weight 10

75SPECIFICATIONSClutchingSee your POLARIS dealer for clutching specifications.RANGER 800 MidsizeDriving System Type PVTShift Type Single Lever (consol

76POLARIS PRODUCTSPart Number DescriptionEngine Lubricant2870791 Fogging Oil (12 oz./355 ml Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cy

77TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionDriving onto a pickup or tall trailer in high rangeUse low range during loading.Starting o

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

78TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionLow battery voltage Recharge the

79TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresEngine Stops or Loses PowerPossible Cause SolutionPoor quality or lo

80WARRANTYLIMITED WARRANTYPOLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the POLARIS R

81WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESThis warranty also excludes failures resulting from improper lubrication; improper engine timing; impr

82WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BUL-LETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD

83WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicl

84WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS,

85MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

86MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

87INDEXAAccessory Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 18AdjustmentShock Spring . . . . . . . . . . . . . . . . . . . . 60Throt

7SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels o

88INDEXFFluid RecommendationCoolant . . . . . . . . . . . . . . . . . . . . . . . . 51Engine Oil . . . . . . . . . . . . . . . . . . . . . . 46Gearc

89INDEXRRadiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Radiator Coolant Level . . . . . . . . . . . . . . . . . . . . .

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

If you are under age 16 and without a valid driver’s license.At speeds too fast for your skills or the conditions.After or while using Alcohol or Drug