Polaris Sportsman 9922475 Bedienungsanleitung

7IntroductionFailure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. A Polaris ATV is not

97Emission Control SystemsExhaust Emission Control SystemThe emissions from the exhaust of this vehicle are controlled by engine design, including fac

98MaintenancePeriodic Maintenance ChartTo help you perform routine maintenance, a tool kit is provided in the storage compartment under the seat.Maint

99MaintenancePeriodic Maintenance ChartInspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacem

100MaintenancePeriodic Maintenance ChartImproperly performing the procedures marked with a Q could result in component failure and cause an accident,

101MaintenancePeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksSeePageHours Calendar Miles (Km)Q Steering -- Daily --

102MaintenancePeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

103MaintenancePeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksSeePageHours Calendar Miles (Km)Battery 20 Monthly 200

104MaintenancePeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

105MaintenancePeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksSeePageHours Calendar Miles (Km)X Wiring 100 12 M 1000

106MaintenanceLubrication GuideXPerform these procedures more often for vehicles subjected to severe useItem Lube MethodEngine Oil Polaris Synthetic Y

8SafetySafety TrainingATV safety training is a top priority for Polaris. Polaris strongly encourages you and any family members who will be riding the

107MaintenanceLubrication GuideGrease PointsGrease Points

108MaintenanceEngine OilOil RecommendationsAlways check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginnin

109MaintenanceEngine Oil CheckMaintain the oil level within the safe range on the dipstick. Do not overfill.1. Position the vehicle on a level surface

110MaintenanceEngine Oil Change1. Position the vehicle on a level surface.2. Clean the area around the pre-filter plug.3. Start the engine. Allow it t

111MaintenanceEngine Oil Change5. Place a drain pan under the engine crankcase.6. Remove the pre-filter plug. Allow the oil to drain completely.7. Was

112MaintenanceEngine Oil Change10. Reinstall the pre-filter drain plug. Torque to 11 ft. lbs. (15 Nm).11. Remove the dipstick. Add 29 oz. (850 ml) of

113MaintenanceFuel FilterThe Polaris ATV is equipped with an in-line fuel filter. This filter should be replaced by your dealer at the intervals recom

114MaintenanceTransmission Oil CheckThe gearcase fill plug is located on the side of the gearcase on the right side of the ATV. Maintain the oil level

115MaintenanceTransmission Oil Change1. Position the vehicle on a level surface. 2. Remove the fill plug.3. Place a drain pan under the gearcase. 4. R

116MaintenanceSpark PlugsRefer to the specifications section beginning on page 162 for spark plug and gap specifica-tions.NOTICE: Using non-recommende

9SafetySafety TrainingIf you purchased a used Polaris ATV in the United States, you can enroll in the ATV RiderCoursesm for a fee. Call ATV Enrollment

117MaintenanceSpark PlugsNormal PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are no

118MaintenanceCylinder Head TorqueHave your dealer check the ATV cylinder head for proper torque at the first service, or after 25 hours.Vehicle Immer

119MaintenanceVehicle Immersion5. Loosen the carburetor drain screw.6. Turn the engine over several times using the electric start.7. Dry the spark pl

120MaintenanceConstant Variable Transmission (CVT) SystemFailure to comply with the instructions in this warning can result in severe injury or death.

121MaintenanceCVT DryingThere may be some instances when water is accidently ingested into the CVT system. Use the following instructions to dry it ou

122MaintenanceSpark ArrestorTo remove accumulated carbon, clean the spark arrestor at the intervals recommended in the Periodic Maintenance Chart begi

123MaintenanceSpark Arrestor1. Remove the six bolts and remove the arres-tor from the end of the muffler.2. Use a non-synthetic brush to clean the arr

124MaintenanceCarburetorYour Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) an

125MaintenanceCarburetorIf the engine idle speed is not satisfactory, and all other conditions are favorable, the carbure-tor can be adjusted.1. Start

126MaintenanceSpeed Control SystemPer ANSI / SVIA-1-2001 (sec. 6.1.3) AS DELIVERED TO THE CONSUMER, the speed of youth models is restricted to under 1

10SafetyRiding GearAlways wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the ch

127MaintenanceSpeed Control SystemThrottle Stop Speed Control SystemUse the following procedure to control how far the throttle opens.1. Loosen the ja

128MaintenanceThrottle Cable AdjustmentAlways check the throttle for smooth operation before riding. Periodically check the throttle freeplay. It shou

129MaintenanceBrake FreeplayCheck (measure) the freeplay of the front and rear brakes at the intervals rec-ommended in the Periodic Maintenance Chart

130MaintenanceBrake FreeplayFront Brake Adjustment1. Position the vehicle on a level surface.2. Shift the transmission to neutral.3. Elevate the front

131MaintenanceBrake FreeplayFront Brake Adjustment6. While rotating the right front wheel, tighten the lower front brake adjuster nut on the right-han

132MaintenanceBrake FreeplayRear Brake Adjustment1. Position the vehicle on a level surface.2. Shift the transmission to neutral.3. Elevate the rear o

133MaintenanceBrake Lever TravelCheck brake lever travel at the intervals recommended in the Periodic Maintenance Chart beginning on page 98. When fre

134MaintenanceToe AlignmentUse the following procedure to check the toe align-ment of the vehicle. The recommended toe alignment is 1/8" to 1/4&q

135MaintenanceToe Alignment4. Measure the distance from the string to the rim at the front (1) and rear (2) of the front rim. The rear measurement sho

136MaintenanceSteering InspectionCheck the steering assembly periodically for loose nuts and bolts. If any are found, have your dealer tighten them be

11SafetyRiding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterp

137MaintenanceDrive ChainLubricate the drive chain with Polaris chain spray lube or an approved chain lube at the gen-eral lubrication interval specif

138MaintenanceDrive Chain Slack1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain.2.

139MaintenanceDrive Chain Slack Adjustment1. Loosen the four rear housing mount bolts.2. Loosen the chain adjuster lock nut.3. Turn the chain adjuster

140MaintenanceAir Filter1. Remove the seat. See page 43.2. Release the air box cover spring clips and remove the cover.3. Remove the foam air filter.

141MaintenanceAir Filter5. Clean away any oil or sediments in the air box.6. Reinstall the filter and air box cover. Secure the clips.7. Reinstall the

142MaintenanceHandlebar AdjustmentImproper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited

143MaintenanceTiresOperating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle

144MaintenanceTire Tread DepthAlways replace tires when tread depth is worn to 1/8" (3 mm) or less.Wheel Removal1. Stop the engine and lock the p

145MaintenanceWheel Installation1. Lock the parking brake.2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is towar

146MaintenanceAxle and Wheel NutsAll nuts with a cotter pin installed must be service by an authorized Polaris dealer.Wheel Hub TighteningFront wheel

12SafetyEquipment ModificationsWe are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that cons

147MaintenanceTail Light Lamp ReplacementIf the brakelight doesn't work, the lamp may need to be replaced.1. Remove the two screws securing the l

148MaintenanceIndicator Light Lamp Replacement1. Remove the handlebar cover or pod to access the lamps.2. Remove the indicator wire connections from t

149MaintenanceDaytime Running Lights Lamp Replacement (if equipped)If the daytime running lights do not operate, replace the lamps. Polaris recommends

150MaintenanceBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

151MaintenanceBatteryBattery Removal1. Disconnect the hold-down straps securing the electrical box and battery in position.2. Disconnect the black (ne

152MaintenanceBatteryBattery Installation and ConnectionsAlways install a fully charged battery. Using a new battery that has not been fully charged c

153MaintenanceBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

154MaintenanceCleaningWashing the ATVThe best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water. 1.

155MaintenanceCleaningWashing the ATVIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may d

156MaintenancePolishingPolaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Follo

13SafetySafety WarningsFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serio

157MaintenanceStorageExteriorMake necessary repairs and clean the vehicle as recommended. See page 153.Battery StorageRemove the battery from the vehi

158MaintenanceStorageStabilize the FuelPolaris Carbon Clean is a fuel stabilizer and fuel system dryer. It cleans the fuel system, the combustion cham

159MaintenanceStorageEngine OilChange the oil. See page 110.Air Filter / Air BoxInspect and clean (or replace) the pre-cleaner and air filter. Clean t

160MaintenanceStorageLubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Main-tenance Chart beginning on

161MaintenanceTransporting the ATV1. Stop the engine. Place the transmission in gear. Lock the parking brake.2. Secure the fuel cap, oil cap and seat.

162SpecificationsOUTLAW 90Rider Capacity/Maximum Weight 1 Rider/180 lbs. (81.7 kg)Displacement 89ccCooling Air CooledEngine type 4-StrokeLubrication W

163SpecificationsOUTLAW 90Front/Rear Brakes DrumParking Brake Mechanical LockFront Tires 19 x 7 - 8 (3 psi/20.7 kPa)Rear Tires 18 x 9.5 - 8 (3 psi/20.

164SpecificationsSPORTSMAN 90Rider Capacity/Maximum Weight 1 Rider/180 lbs. (81.7 kg)Displacement 89ccCooling Air CooledEngine type 4-StrokeLubricatio

165SpecificationsSPORTSMAN 90Front Rack Capacity 15 lbs. (7 kg)Rear Rack Capacity 30 lbs. (14 kg)Front/Rear Brakes DrumParking Brake Mechanical LockFr

166Polaris ProductsPart Number DescriptionEngine Lubricant2876248 Synthetic Youth Oil (qt/.95 l)2876249 Synthetic Youth Oil (gal/3.8 l)2872175 Semi-Sy

14SafetySafety WarningsOperating Without InstructionOperating this ATV without proper instruction increases the risk of an accident. The operator must

167Polaris ProductsPart Number DescriptionGrease2871322 All Season Premium Grease (3 oz./89 ml)2871423 All Season Premium Grease (14 oz./414 ml)Miscel

168TroubleshootingSee your Polaris dealer if you're unable to identify solutions using the following charts.Engine Turns Over, Fails to StartPoss

169TroubleshootingEngine Doesn’t Turn OverEngine Pings or KnocksPossible Cause SolutionLow battery voltage Recharge battery with .5 amp chargerLoose b

170TroubleshootingEngine BackfiresPossible Cause SolutionWeak spark from spark plugs Inspect, clean and/or replace spark plugsIncorrect spark plug gap

171TroubleshootingEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionFouled or defective spark plugs Inspect, clean and/or replace spar

172TroubleshootingEngine Runs Irregularly, Stalls or MisfiresPossible Lean Fuel Mixture Cause SolutionLow or contaminated fuel Add or change fuel, cle

173TroubleshootingEngine Stops or Loses PowerPossible Cause SolutionOut of fuel Turn the fuel valve to reserve, refuelKinked or plugged fuel vent line

174Declaration of ConformityPolaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A.Telephone 763-542-0500We, Polaris Industries Inc., declare th

175Declaration of ConformityPRODUCT IDENTIFICATIONVEHICLE SERIES TRADE NAME MODELYEARSSOUNDPRESSUREdB (A)___KA05__ OUTLAW 50 2008, 2009, 2010 76.8___K

176Declaration of ConformityVEHICLE SERIES TRADE NAME MODELYEARSSOUNDPRESSUREdB (A)___MN76__ SPORTSMAN 800 2008, 2009, 2010 83.6___TN85__, ___DN85__ S

15SafetySafety WarningsHandling GasolineGasoline is highly flammable and explosive under certain conditions.• Never allow a child to refuel or handle

177WarrantyLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the Polaris

178WarrantyWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus

179WarrantyWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESWarranty applies to the product only and does not allow for coverage

180WarrantyWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThis warranty also excludes failures resulting from improper lubrica

181WarrantyWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WAR

182WarrantyHOW TO OBTAIN WARRANTY SERVICEIf your ATV requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris ATVs

183WarrantyEXPORTED VEHICLESEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BUL-LETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

184WarrantyEXPORTED VEHICLESHow to Get ServiceIf You Move:If you move to another country, be sure to contact Polaris Customer Assistance and the custo

185WarrantyU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the Polaris standard limited warranty for your vehic

186WarrantyU.S.A. EPA Emissions Limited WarrantyFor exhaust emissions, emission-related components include any engine parts related to the following s

16SafetySafety WarningsFailure to Inspect Before OperatingFailure to inspect and verify that the ATV is in safe operating condition before operating i

187WarrantyU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Polaris,

188WarrantyU.S.A. EPA Emissions Limited WarrantyThis limited warranty excludes failures not caused by a defect in material or workmanship.This limited

189Maintenance LogPresent this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with

190Maintenance LogDATE SERVICE INTERVALTECHNICIAN SERVICE PERFORMED / COMMENTS100 Hours120 Hours150 Hours

191Maintenance LogDATE SERVICE INTERVALTECHNICIAN SERVICE PERFORMED / COMMENTS

192Maintenance LogDATE SERVICE INTERVALTECHNICIAN SERVICE PERFORMED / COMMENTS

193IndexAAge Restrictions. . . . . . . . . . . . . 13Air Filter. . . . . . . . . . . . . . 140-141Axle and Wheel Nuts . . . . . . . . 146BBattery

194IndexGGas Cap . . . . . . . . . . . . . . . . 43, 66Gasoline Handling . . . . . . . . . . . 15Gearcase Capacity. . . . . . . . . . . 115Gloves.

195IndexSSafety Labels and Locations . . 32-38Safety Training . . . . . . . . . . . . . 8-9Safety Warnings. . . . . . . . . . 13-31Age Restrictions

196IndexSSwitchesEngine Start Button. . . . . . . . 59Engine Stop Switch. . . . . 41, 58Horn Button. . . . . . . . . . . . . 41Ignition Switch. . .

A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or

17SafetySafety WarningsCarrying a PassengerCarrying a passenger greatly reduces the operator's ability to balance and control the ATV, which may

18SafetySafety WarningsOperating on PavementOperating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely

19SafetySafety WarningsOperating at Excessive SpeedsOperating the ATV at excessive speeds increases the operator's risk of losing control. Always

20SafetySafety WarningsTurning ImproperlyTurning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper

21SafetySafety WarningsImproper Hill ClimbingImproper hill climbing could cause loss of control or overturn. Always follow proper procedures for climb

22SafetySafety WarningsDescending Hills ImproperlyImproperly descending a hill could cause loss of control or overturn.• Always follow proper procedur

23SafetySafety WarningsCrossing HillsidesDriving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid c

24SafetySafety WarningsStalling While Climbing a HillStalling, rolling backwards or improperly dismounting while climbing a hill could cause an overtu

25SafetySafety WarningsOperating on Slippery TerrainFailure to use extra caution when operating on excessively rough, slippery or loose terrain could

26SafetySafety WarningsOperating in Unfamiliar TerrainFailure to use extra caution when operating on unfamiliar terrain could result in an accident or

WARNINGImproper vehicle use can result in SEVERE INJURY or DEATH.READ OWNER'S MANUAL.FOLLOW ALL INSTRUCTIONS AND WARNINGS.ALWAYS USEAN APPROVEDHE

27SafetySafety WarningsImproper Vehicle ModificationsImproper installation of accessories or modification of the ATV may cause changes in handling, wh

28SafetySafety WarningsOperating Through Deep WaterOperating the ATV through deep or fast-flowing water could cause the tires to float, causing loss o

29SafetySafety WarningsImproper Cargo LoadingOverloading the ATV or carrying/towing cargo may cause changes in handling, which could cause loss of con

30SafetySafety WarningsOperating on Frozen Bodies of WaterOperating on frozen bodies of water may result in serious injury or death if the ATV and/or

31SafetySafety WarningsHot Exhaust SystemsExhaust system components are very hot during and after use of the vehicle. Hot components can cause burns a

32SafetySafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label

33SafetySafety Labels and LocationsOperation WarningWARNINGImproper ATV use can result in SEVERE INJURY OR DEATH.Always use an approved helmet and pro

34SafetySafety Labels and LocationsDiscretionary WarningWARNINGNever operate this ATV on HILLS steeper than 15 degrees 15°. To prevent overturn on hi

35SafetySafety Labels and LocationsTire Pressure Warning (OUTLAW 90)WARNINGImproper tire pressure or overloading can cause loss of control.Loss of con

36SafetySafety Labels and LocationsNo Passenger WarningWARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE IN

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37SafetySafety Labels and LocationsSPORTSMAN 90 Rack WarningWARNING• DO NOT TOW. Vehicle damage or tipover may result causing severe injury or death.

38SafetySafety Labels and LocationsClutch Cover WarningWARNINGNO STEP• Moving parts hazard under belt-clutch guard. To pre-vent serious injury, do not

39Youth Section

40Know Your ATVPARENTS: Polaris Youth ATVs are equipped with a speed control system to allow adults to limit the speed of the vehicle for the rider&ap

41Know Your ATVBefore you have an adult start the engine for you for the first time, let's learn about the con-trols on your new ATV.1. Engine St

42Know Your ATV4. Kick-Start Lever - If your battery is too weak to start your ATV, you can push down on the kick-start lever with your foot to start

43Know Your ATV6. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it's

44Know Your ATV8. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The left lever controls the rear brake. T

45Know Your ATV9. Ignition Switch - The ignition switch key must be turned on before pushing the starter button. You can also use this key to turn off

46Know Your ATVLet's review the three ways to stop the engine of your ATV:1. Push the engine stop switch down.2. Pull the tether strap off the AT

2POLARIS, THE WAY OUT, SPORTSMAN and OUTLAW are registered trademarks of Polaris Industries Inc.Copyright 2009 Polaris Sales Inc. All information cont

47Pre-Ride CheckWe're almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Chec

48Pre-Ride Checkn Make sure the brakes don't stick. Check the brake levers by squeezing them toward the handlebar and then letting go. They shoul

49Pre-Ride Checkn If you used the storage area under the seat, make sure the seat is locked in place.n Have an adult check the engine oil level when t

50Riding RulesNow you're ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never

51Riding RulesX Always wear the right kind of clothing and safety gear when riding your ATV.Helmet: Your helmet is very important for safe riding. A h

52Riding RulesX Always attach the tether strap to your right wrist and to the ATV before riding.X Make sure you know where you're going to drive

53Riding RulesX Never ride alone. An adult should always be watching you in case you need help. Always drive within the sight of an adult.X Never ride

54Respect your ATV;respect your environment;and you will earnthe respect of everyone.Enjoy riding your new Polaris ATV!

55Adult Section

56Vehicle Identification NumbersRecord your ATV's identification num-bers and key number in the spaces pro-vided. Remove the spare key and store

3WelcomeDear Parents:We believe your children should have the opportunity to enjoy THE WAY OUT experience along with you. We've provided this own

57Features and ControlsMain Key SwitchTurn the key clockwise to the ON position before starting the engine. To avoid draining the battery, always turn

58Features and ControlsEngine Stop SwitchThe engine will not start or run when the stop switch is down, in the OFF position. Its pur-pose is to provid

59Features and ControlsHorn ButtonUse the horn for emergencies and to let others know you’re near.Engine Start ButtonThe start button is located sligh

60Features and ControlsThrottle ControlsOperating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to s

61Features and ControlsThrottle LeverPress the throttle lever toward the handlebar to increase engine speed and vehicle movement. Engine speed returns

62Features and ControlsShift LeverTo change gears, stop the ATV. With the engine idling, move the lever to the desired gear. Do not try to shift gears

63Features and ControlsBrakesSqueeze both brake levers toward the handlebar at the same time to apply the brakes. The left lever controls the rear bra

64Features and ControlsBrakesParking Brake1. Squeeze the left brake lever.2. Push the parking brake lock down to lock the brake lever in place.3. Rele

65Features and ControlsLightsPolaris Youth ATVs are not equipped with lights that are designed for driving in the dark. Do not operate this ATV after

66Features and ControlsFuel SystemGas CapThe fuel tank filler cap is located directly below the handlebars. Use unleaded gasoline with a minimum pump

4WelcomeDear Children:Before you ride your new Polaris ATV, there are some important things that you need to know. You must learn how to keep yourself

67Features and ControlsFuel ValveThe fuel valve is located on the left side of the ATV. It has three settings.OFF: For vehicle storage and when transp

68Features and ControlsKick-Start LeverIf the battery becomes too weak to start the engine, use the kick-start lever to start the engine until the bat

69OperationFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or

70OperationBreak-in Period1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. See page 15.2. Check the oi

71OperationBreak-in Period 5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See page

72OperationPre-Ride InspectionFailure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an acci

73OperationPre-Ride InspectionPre-Ride ChecklistItem Remarks PageThrottle Check for proper operation 47, 60, 61Engine stop switch Check for proper fun

74OperationSafe Operation Practices1. Complete the recommended safety training before operating this vehicle. See page 8.2. Do not allow anyone age 12

75OperationSafe Operation Practices7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. Never

76OperationStarting the EngineNOTICE: Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several

5Table of ContentsIntroduction. . . . . . . . . . . . . . . . . 6Safety. . . . . . . . . . . . . . . . . . . . . . 8Youth Section . . . . . . . . .

77OperationStarting the Engine7. Turn the ignition key to ON.8. Squeeze the rear brake lever and press the starter button. The rear brake lever must b

78OperationStopping the Engine1. Release the throttle completely.2. Apply the brakes until the vehicle stops moving.3. Shift the transmission to neutr

79OperationDriving Procedure1. Sit upright with both feet on the footrests and both hands on the handlebars.2. Shift the transmission to neutral.3. St

80OperationMaking TurnsYour ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on t

81OperationDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle.2. Always a

82OperationDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the

83OperationDriving on Slippery Surfaces3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids

84OperationDriving UphillBraking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or

85OperationDriving Uphill5. Keep both feet on the footrests.6. Shift body weight uphill.7. Proceed at a steady rate of speed and throttle opening. Ope

86OperationDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Av

6IntroductionSafety Words and SymbolsThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved

87OperationDriving DownhillWhen driving downhill, follow these precau-tions:1. Avoid steep hills (15° maximum).2. Shift body weight uphill. Transfer y

88OperationTurning Around on a HillIf the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.1. Stop the

89OperationTurning Around on a Hill7. Lock the parking brake and remount the ATV from the uphill side, keeping body weight uphill.8. Restart the engin

90OperationParking on a Hill or InclineAvoid parking on a hill or incline if pos-sible. If it's unavoidable, follow these precautions:1. Stop the

91OperationDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operat-ing in a new area.

92OperationDriving Through WaterYour ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of t

93OperationDriving Through Water4. After driving through water, dry the brakes by applying light pressure to the levers (while moving) until braking a

94OperationHauling CargoThe SPORTSMAN 90 was designed with racks to carry small loads. Read and follow all of the instructions for hauling cargo on th

95OperationHauling Cargo• Never exceed the weight capacities for the vehicle. Capacities are listed in the specifications section beginning on page 16

96Emission Control SystemsNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with