Snowmobile Owner's Manualfor Maintenance and SafetyWidetrak LX
6INTRODUCTIONVehicle Identification NumbersRecord your snowmobile’s identification numbers and key number in the spaces provided. Remove the spare key
96MAINTENANCEBatteryBattery electrolyte is poisonous. It contains acid! Serious burns can result from contact with the skin, eyes, or clothing. If con
97MAINTENANCEBatteryBattery ConnectionsKeep battery terminals and connections free of corrosion. When cleaning is necessary, remove the corrosion with
98MAINTENANCEBatteryBattery InstallationWARNING! Battery electrolyte contains acid. Avoid skin contact with electrolyte as severe burns may result.Usi
99MAINTENANCEBatteryBattery StorageWhen your snowmobile is placed in storage for one month or more (in summer or in winter):1. Remove the battery.2. C
100MAINTENANCEDaily StorageAt the end of each ride, park the snowmobile on a level surface and support it at the rear with an appropriate track stand.
101MAINTENANCEExtended StorageOff-season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolo
102MAINTENANCEExtended StorageEngine and Carburetor ProtectionUsing a fuel stabilizer and topping off the fuel tank eliminates the need to drain the f
103MAINTENANCEExtended StorageElectrical ConnectionsSeparate electrical connector blocks and clean corrosive build-up from connectors. Lubricate or pa
104SPECIFICATIONSCapacities and DimensionsBody Style Gen IIRider Capacity 2Coolant Capacity 3.4 qts. (3.2 l)Fuel Capacity 11 gal. (41.6 l)Oil Capacity
105SPECIFICATIONSThe carburetor jetting chart above is consistent with the provisions of U.S.A. federal regulation 40 CFR 1051.115(d)(3) and is an acc
7SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor
106POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2875035 Premium 2-Cycle Semi-Synthetic Oil (qt./.95 l)2875
107TROUBLESHOOTINGSuspension TroubleshootingProblem Solution (perform only one change at a time)Rear suspension bottoms too easily• Verify sag dimensi
108TROUBLESHOOTINGBelt Wear/Burn TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM Drive at higher RPMs. Gear the machine down
109TROUBLESHOOTINGEngine TroubleshootingUnless you have experience and training in two-cycle engine repair, see your dealer if technical problems aris
110TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drive systemBroken drive clutch components• SEE YOUR DEALER.Bearing fa
111TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turns but fails to startFaulty ignition • Remove spark plug(s) and repla
112WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the POLARIS warranty info
113WARRANTYService And Warranty InformationPOLARIS Anti-Theft SystemThe POLARIS anti-theft system (PATS) monitoring program is designed to aid owners
114WARRANTYLimited WarrantyPOLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIMITED WARRANTY on all components of the POLARI
115WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI
8SAFETYOperator SafetyFollow the recommended maintenance program outlined beginning on page 61 of this manual to ensure that all critical components o
116WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a POLARIS Dealer (if ap
117WARRANTYConditions and ExclusionsWarranty applies to the product only and does not allow for coverage of personal loss. Some items are considered “
118WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD
119WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehic
120WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS,
121MAINTENANCE LOGPresent this section of your manual to your dealer each time your snowmobile is serviced. This will provide you and future owners wi
122MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS
123MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS
124MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS
125INDEXAAccessories . . . . . . . . . . . . . . . . . . . . 38Air Box Warning . . . . . . . . . . . . . . . 23Air Pollution . . . . . . . . . . .
9SAFETYOperator SafetyStay Clear of TrackYour snowmobile is propelled by a revolving track that must be partially exposed for proper operation.WARNING
126INDEXIIce and Snow Build-up . . . . . . . . . . 16IFS Adjustment Options . . . . . . . . . 31IFS Components . . . . . . . . . . . . . . .
127INDEXSSuspension Adjustments, Front . . . . . . . 31-33Adjustments, Rear. . . . . . . . 34-35Coupling . . . . . . . . . . . . . . . . . . 35Insp
10SAFETYOperator SafetySurvival PreparationFor your safety, always ride in a group of other snowmobilers. Always tell someone where you’re going and h
11SAFETYOperator SafetyRiding ApparelHelmetWearing a helmet can prevent a severe head injury. Whenever riding a POLARIS vehicle, always wear a helmet
12SAFETYOperator SafetyCargo OverloadToo much weight on the rear of the snowmobile may reduce your ability to steer. Do not exceed carrier and rack we
13SAFETYOperator SafetyExcessive SpeedWARNING! High speed driving, especially at night, could result in serious injury or death. Always reduce speed w
14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles, posts, or other obstacles. Be especially alert if you’re snowmobiling afte
15SAFETYOperator SafetyAvalanchesSnowmobilers should always be properly trained and equipped before traveling in mountainous terrain:• Take an avalanc
WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe
16SAFETYOperator SafetyIce and Snow Build-upWARNING! Ice and snow build-up may interfere with the steering of your snowmobile, resulting in serious in
17SAFETYOperator SafetyDriving on SlopesWARNING! Climbing a hill or crossing the face of a slope may result in loss of balance and snowmobile rollover
18SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the snowmobile and reduce your speed to a minimum. Apply
19SAFETYOperator SafetyIntake SilencerDo not operate the engine with the intake silencer or filter removed.NOTICE: Damage to the engine may occur if t
20SAFETYOperator SafetyInadequate Snow ConditionsSince snow provides the only lubrication for the power slide suspension and, on liquid cooled models,
21SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docile conditions may become dangerous if operators
22SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine when temperatures become dangerous for
23SAFETYSafety Labels and LocationsWarning labels have been placed on the snowmobile for your protection. Read and follow the instructions of the labe
24SAFETYSafety Labels and LocationsTrack/Seat WarningThe track/seat warning label is on the rear of the tunnel:WARNINGStay clear of track. Do not sit
25SAFETYSafety Labels and LocationsOperation WarningAn operation warning label is present on the console of all POLARIS snowmobiles:WARNING• To avoid
The text is printed on 100% recycled with 40% post-consumer waste (PCW).
26FEATURES AND CONTROLS1. Fuel Filler Cap (may include a fuel gauge)2. Ignition Switch3. Brake Lever4. Speedometer (may include indicator/warning ligh
27FEATURES AND CONTROLSSome POLARIS snowmobiles are equipped with special features. Controls for these features are illustrated on this page. Not all
28FEATURES AND CONTROLS1. Hood2. Headlight3. Windshield4. Handlebar5. Operator Seat6. Passenger Hand Hold Strap7. Cargo Rack8. Taillights9. Snow Flap1
29FEATURES AND CONTROLSShifterFor normal operation, place the transmission in high gear. Whenever towing or operating with a heavy load, place the tra
30FEATURES AND CONTROLSCargo RackAlways secure cargo before operating. Do not exceed the rack weight limit specified on the cargo rack label. Do not a
31THE PERFECT FITFront Suspension AdjustmentsBreak in the suspension for approximately 150 miles (240 km) and re-grease all suspension parts before ma
32THE PERFECT FITFront Suspension AdjustmentsAlways verify ski alignment before making adjustments to the IFS. See page 93 to check alignment. If the
33THE PERFECT FITFront Suspension AdjustmentsShock Spring PreloadIncreasing spring preload will increase ski-to-ground pressure. Decreasing spring pre
34THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affect suspension action. Each rear su
35THE PERFECT FITRear Suspension AdjustmentsSuspension Coupling1. On level ground, turn the adjuster knob clockwise to align the arrow markers. This s
For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone 1-888-70
36THE PERFECT FITHandlebar AdjustmentsStandard HandlebarFollow these steps to adjust handlebar angle at the handlebar block.1. Remove the mountain bar
37THE PERFECT FITTraction ProductsCarbide SkagsA skag is a replaceable bar attached to the underside of the ski to assist in turning the snowmobile an
38THE PERFECT FITAccessoriesPOLARIS offers a wide range of accessories for your snowmobile. From map light to electric start, POLARIS has the accessor
39PRE-RIDE INSPECTIONSPre-Ride ChecklistInspect all items on the checklist for proper operation or condition before each use of the snowmobile. Proced
40PRE-RIDE INSPECTIONSBefore Starting the EngineBefore starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Ne
41PRE-RIDE INSPECTIONSBefore Starting the EngineHydraulic BrakesAlways check the following items for proper operation before starting the engine.Brake
42PRE-RIDE INSPECTIONSBefore Starting the EngineParking Brake Lever LockYour snowmobile may have a parking brake lever lock located over the brake lev
43PRE-RIDE INSPECTIONSBefore Starting the EngineSteering SystemManually turn the skis completely to the right and to the left. If any difficulty is en
44PRE-RIDE INSPECTIONSBefore Starting the EngineHood LatchesThe hood of the snowmobile protects the operator from moving parts as well as aiding in so
45PRE-RIDE INSPECTIONSStart the Engine and CheckEngine Stop SwitchCheck the auxiliary shut-off switch for proper operation. Push the switch down to
1WELCOMEThank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.pol
46OPERATIONStarting the EngineNOTICE: Engaging the starter when the engine is running WILL result in serious engine damage, especially if the transmis
47OPERATIONBreak-In PeriodEngine Break-InAlways follow these recommended break-in procedures for new or rebuilt engines. The first tank of fuel is con
48OPERATIONBreak-In PeriodEngine Break-InExcessive heat build-up during the first three hours of operation will damage close-fitted engine parts. Do n
49OPERATIONSlide Rail and Track CoolingNOTICE: Inadequate cooling and lubrication will lead to overheating of the slide rail and track, resulting in p
50OPERATIONFuelFuel SafetyGasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling gaso
51OPERATIONFuelYour POLARIS engine is designed to run on 87 octane non-oxygenated or 89 octane oxygenated pump gasoline. There’s a great deal of varia
52OPERATIONOilLow Oil Indicator LightThe low oil indicator light may flicker at times due to oil movement in the bottle, but when the light comes on a
53OPERATIONOilLow Oil LevelAlways do a visual check of the oil level when refueling. When the oil reaches the low level mark, add the recommended oil
54OPERATIONCarburetionJetting GuidelinesChanges in altitude and temperature affect air density, which is the amount of oxygen available for combustion
55OPERATIONEngine Stop SwitchPush down on the engine stop switch to stop the engine in an emergency. This will ground out the ignition and bring the e
2POLARIS and THE WAY OUT are registered trademarks of POLARIS Industries Inc.Copyright 2012 POLARIS Sales Inc. All information contained within this p
56OPERATIONThrottle LeverWARNING! An improperly functioning throttle lever may cause erratic snowmobile behavior and loss of control, which could resu
57OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in the event of an emergency. Refer to page 55 for more inf
58OPERATIONReverse OperationWARNING! Improper reverse operation, even at low speeds, may cause loss of control, resulting in serious injury or death.
59OPERATIONTowingDo not use the front bumper to pull or drag the snowmobile. The front bumper is not designed for this type of use and may detach from
60MAINTENANCEEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices o
61MAINTENANCEPOLARIS Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenanc
62MAINTENANCEPeriodic Maintenance Interval TableThe following chart is a guide based on average riding conditions. You may need to increase frequency
63MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica
64MAINTENANCEPeriodic Maintenance Interval TableItem See PageFrequency150 mi.(240 km)500 mi.(800 km)1000 mi.(1600 km)2000 mi.(3200 km)Pre-SeasonCHASSI
65MAINTENANCELubricationSuspension and SteeringLubricate the suspension and steering components with POLARIS Premium All-Season Grease at 500 miles (8
3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4This section contains helpful information for owners and dri
66MAINTENANCELubricationRear SuspensionGrease the rear suspension pivot shafts (raise the rear of unit). Locations are shown below.An (X) indicates a
67MAINTENANCELubricationJackshaft BearingThe jackshaft bearing on your model may be equipped with a grease fitting, but this component is greased for
68MAINTENANCELubricationGearcase Oil LevelCheck the gearcase oil level at the intervals outlined in the maintenance charts beginning on page 64. Chang
69MAINTENANCESpark PlugsIt’s very important to use the correct spark plug for your snowmobile. A spark plug with a heat range too high will cause engi
70MAINTENANCESpark PlugsSpark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine ha
71MAINTENANCEIntake FilterThe intake foam filter and screen limits snow ingestion into the intake system. When operating in loose powder snow, check t
72MAINTENANCECarburetorWater/Sediment Trap ServiceMost POLARIS snowmobiles contain patented carburetor bowl water/sediment traps located at the bottom
73MAINTENANCECarburetorThe number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manufacture is not neces
74MAINTENANCEFuel Filter/Fuel LinesThe fuel filter is located inside the fuel tank. This component requires no maintenance.Inspect the fuel lines regu
75MAINTENANCEExhaust SystemCheck the exhaust system for wear or damage at approximately 1000 miles (1600 km). To inspect, allow the engine and exhaust
4INTRODUCTIONImportant Notes for Owners and DriversAfter reading this manual, store it in the snowmobile for convenient reference. It should remain wi
76MAINTENANCEBrakesHydraulic Brake InspectionInspect the brake lever reserve before each use of the snowmobile. See page 41.Brake pads must be replace
77MAINTENANCEBrakesBrake FluidWARNING! After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle.
78MAINTENANCEBrakesBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action. Bleed the system before
79MAINTENANCELightsHeadlight AdjustmentThe headlight may be adjusted for vertical aim using the following procedure:1. Place the snowmobile on a level
80MAINTENANCELightsAvoid touching a halogen bulb with bare fingers. Oil from skin leaves a residue, causing a hot spot that will shorten the life of t
81MAINTENANCEClutch SystemPeriodically inspect the clutch sheaves for damage, wear, or belt residue. To maintain optimum performance, clean with non-o
82MAINTENANCEClutch SystemDrive Belt ConditionBelt width and length must match the center distance of the clutches and sheave width of the drive clutc
83MAINTENANCEClutch SystemDrive Belt Removal1. Stop the engine after operating in a forward motion.NOTICE: Do not attempt to remove the drive belt aft
84MAINTENANCEClutch SystemDrive Belt Installation1. Drop the drive belt over the drive clutch and pull back the slack. The belt cord line should be fl
85MAINTENANCEClutch SystemDrive Belt DeflectionMeasure belt deflection with both clutches at rest and in their full neutral position.Place a straight
5INTRODUCTIONPreservation of the EnvironmentPOLARIS is committed to supporting an environmental education campaign. We encourage state and provincial
86MAINTENANCETool KitA tool kit is included with each snowmobile for emergency and routine maintenance. Always keep the tool kit with the snowmobile.C
87MAINTENANCETrackTrack InspectionWARNING! Broken track rods can cause a rotating track to come off the machine, which could cause serious injury or d
88MAINTENANCETrackTrack LubricationWARNING! Operating with insufficient lubrication between the rail slide and track guide clips can cause track failu
89MAINTENANCETrackMoving parts can cut and crush body parts. When performing the checks and adjustments recommended on the following pages, stay clear
90MAINTENANCETrackTrack TensionIf the track needs adjustment:6. Loosen the rear idler shaft bolt.7. Loosen the locknuts.8. Tighten or loosen the track
91MAINTENANCETrackTrack AlignmentPeriodically check that the track is centered and running evenly on the slide rails. Misalignment will cause excessiv
92MAINTENANCESteering SystemSteering InspectionEach week, or before a long ride, check fasteners and tighten if necessary. Specific fasteners that sho
93MAINTENANCESteering SystemSki AlignmentWARNING! Improper ski alignment or adjustment may cause loss of steering control, resulting in serious injury
94MAINTENANCESteering SystemSki SkagsSee your dealer’s studding chart for recommended skags. If you install longer or more aggressive carbide skags th
95MAINTENANCESuspension MaintenanceRail Slide WearFor ease of inspection, all POLARIS rail slides have a wear limit indicator groove to indicate the m
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