RMK Shift600 RMK700 RMK700 Dragon RMK800 Dragon RMKSnowmobile Owner's Manualfor Maintenance and SafetyPantone 280 CVC
7INTRODUCTIONVehicle Identification NumbersRecord your snowmobile’s identification numbers and key number in the spaces provided below. The key number
97MAINTENANCEClutch Systemn Drive Belt ConditionBelt width and length must match the center distance of the clutches and sheave width of the drive clu
98MAINTENANCEClutch SystemDrive Belt Removal1. Stop the engine after operating in a forward motion.NOTE: For easier accessibility, make sure the clutc
99MAINTENANCEClutch Systemn Drive Belt DeflectionMeasure belt deflection with both clutches at rest and in their full neutral position.Place a straigh
100MAINTENANCETrack ReplacementWhen replacing the track, always install a track having the lug size rec-ommended for your model. See your Polaris deal
101MAINTENANCETrack LubricationThe slide rail requires adequate snow cover for sufficient lubrication. Excessive wear indicates insufficient lubricati
102MAINTENANCETrack TensionTrack tension is critical for maximum efficiency and performance. Track tension controls the approach angle of the track to
103MAINTENANCETrack Tension If the track needs adjustment:5. Loosen the rear idler shaft bolt.6. Loosen the lock nuts.7. Tighten or loosen the track a
104MAINTENANCEn Track AlignmentPeriodically check that the track is centered and running evenly on the slide rails. Misalignment will cause excessive
105MAINTENANCESteering SystemSteering Inspection and AdjustmentCheck all steering system fasteners weekly and before a long ride. Tighten any loose fa
106MAINTENANCESteering SystemSki AlignmentWith the handlebars in a straight ahead position, and with vehicle weight compressing the suspension, measur
8SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor
107MAINTENANCESteering Systemn Ski SkagsCheck skags before each use of the snowmobile to ensure positive steer-ing characteristics. Skags must be repl
108MAINTENANCESteering Systemn Rail Slide WearFor ease of inspection, all Polaris rail slides have a wear limit indicator groove to indicate the minim
109MAINTENANCEExtended StorageOff-season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolo
110MAINTENANCEExtended StorageEngine and Carburetor Protection (Carbureted Models)Proper preparation of the engine and fuel system is vital to the pre
111MAINTENANCEExtended StorageElectrical ConnectionsReplace worn or frayed electrical wire and connectors. Be sure wiring harness is properly secured
112POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871098 Premium 2-Cycle Engine Oil (qt.)2871097 Premium 2-
113TROUBLESHOOTINGEngine TroubleshootingUnless you have experience and training in two-cycle engine repair, see your dealer if technical problems aris
114TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drive sys-temBroken drive clutch components• SEE YOUR DEALER.Bearing f
115TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turns but fails to startFaulty ignition • Install new spark plug(s). If
116TROUBLESHOOTINGSuspension TroubleshootingProblem SolutionRear suspension bot-toms too easily • Set static sag (see page 43). Adjust torsion spring
9SAFETYOperator SafetyFollow the recommended maintenance program outlined beginning on page 71 of this manual to ensure that all critical components o
117TROUBLESHOOTINGDrive Belt TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM • Drive at higher RPM. Gear the machine down. C
118WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warranty info
119WARRANTYService And Warranty InformationPolaris Anti-Theft SystemThe Polaris anti-theft system (PATS) monitoring program is designed to aid owners
120WARRANTYLimited WarrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Polar
121WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI
122WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a Polaris Dealer (if ap
123WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unused snow-mobiles that
124WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL
125WARRANTYSnowmobile Engine Emissions Limited WarrantyThis snowmobile engine emissions limited warranty is in addition to the Polaris stan-dard limit
126WARRANTYSnowmobile Engine Emissions Limited WarrantySome states do not allow limitations on how long an implied warranty lasts, so the above limita
10SAFETYOperator SafetyStay Clear of TrackYour snowmobile is propelled by a revolving track that must be partially exposed for proper operation.Stay C
127MAINTENANCE LOGPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners w
128MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS
129MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS
130INDEXAAccessories . . . . . . . . . . . . . . . . . . . 48Apparel for Riding. . . . . . . . . . . . . . 12Avalanches. . . . . . . . . . . . .
131INDEXHHandlebar Adjustments. . . . . . . . 46-47Handlebar Angle. . . . . . . . . . . . . . . . 47Handlebar Position . . . . . . . . . . . . . .
132INDEXSSnow Build-up . . . . . . . . . . . . . . . . . 16Snow Conditions . . . . . . . . . . . . . . . 19Spark Plugs . . . . . . . . . . . . .
11SAFETYOperator SafetyRiding PositionOperating a snowmobile requires skill and balance for proper control. Rider positions may vary with experience;
12SAFETYOperator SafetyRiding ApparelHelmetWearing a helmet can prevent a severe head injury. Whenever riding a Polaris vehicle, always wear a helmet
13SAFETYOperator SafetyDisabled OperatorsSafe operation of this rider-active vehicle requires good judgement and physical skills.Rider CapacityYour Po
14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles, posts, or other obstacles. Be especially alert if you’re snowmobiling afte
15SAFETYOperator SafetyAvalanchesSnowmobilers should always be properly trained and equipped before traveling in mountainous terrain:• Take an avalanc
16SAFETYOperator SafetyIce and Snow Build-upBefore driving, manually turn the skis to the left and right to be sure ice and snow are not interfering w
For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone 1-888-70
17SAFETYOperator SafetyDriving on Slippery SurfacesDriving in Hilly TerrainUse extra caution when operating in hilly terrain. If climbing a hill is un
18SAFETYOperator SafetyDrive BeltDo not operate the engine with the drive belt removed.Any servicing that requires operation without a belt must be pe
19SAFETYOperator SafetyInadequate Snow ConditionsSince snow provides the only lubrication for the power slide suspension and, on liquid cooled models,
20SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docile condi-tions may become dangerous if operators
21SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine when tem-peratures become dangerous for
22SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for your protec-tion. Read and follow the instructions of the dec
23SAFETYSafety Decals and Locations“No Passenger” WarningSnowmobiles designed for only a single rider have a warning decal on the console below the st
24SAFETYSafety Decals and LocationsReverse WarningPolaris snowmobiles equipped with electric reverse have a reverse warning decal on the console.WARNI
25SAFETYSafety Decals and LocationsOperation Warning(continued from previous page)• Excessive speed, especially at night or with limited visibility, c
26FEATURES1. Front Bumper (do not use for pulling or dragging the snow-mobile)2. Hood3. Headlight4. Windshield5. Mountain Bar (if equipped)6. Handleba
WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe
27FEATURES1. Fuel Filler Cap2. Ignition Switch3. MFD (Multi-Function Display)4. Engine Stop Switch5. Throttle Control6. Recoil Starter Handle7. Hood H
28FEATURESAdjustable HeadlightsMove the adjuster to the left to lower the headlight beam.Move the adjuster to the right to raise the headlight beam.Ad
29FEATURESDetonation Elimination Technology (DET)A detonation sensor monitors the engine and responds to detonation by automatically reducing the engi
30FEATURESInstrumentationMFD Component IdentificationItem1 Analog Gauge (if equipped)2 Digital Gauge3 Check Engine Indicator4 Low Oil Indicator5 High
31FEATURESInstrumentationDigital Display IdentificationItem1 RPM or SpeedAltitude (if equipped)Service Interval2 Electrical System Voltage Level3 MAX
32FEATURESInstrumentationMFD SettingsThe MFD Control Switch allows you to set the MFD display to your preferences. The rocker switch has a MODE button
33FEATURESInstrumentationMFD Digital Display ProgramsPress and release the MODE button to cycle through the three MFD pro-grams: Performance, Engine a
34FEATURESInstrumentationMFD Digital Display ProgramsPerformance ProgramTrip SettingsTrip F automatically displays when the fuel level is low if the s
35FEATURESInstrumentationMFD Digital Display ProgramsEngine ProgramAir Temperature (accessory)The MFD displays actual air temperature. Press and hold
36FEATURESInstrumentationMFD Digital Display ProgramsHistory ProgramPress and release the MODE button until the history program screen is active. This
1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti
37FEATURESInstrumentationMFD Digital Display ProgramsHistory ProgramService Interval ReminderThe gauge logs the number of engine hours accumulated bet
38FEATURESInstrumentationGauge Cleaning1. Wipe the gauge face as needed using a clean cloth and a mild soap and water solution. Wipe dry with clean, s
39THE PERFECT FITIQ Front Suspension AdjustmentsIndependent Front Suspension (IFS)Break in the suspension for approximately 150 miles (240 km) before
40THE PERFECT FITIQ Front Suspension AdjustmentsWalker Evans Air ShocksWalker Evans Air shocks are oil filled shocks that use nitrogen pressure for sp
41THE PERFECT FITIQ Front Suspension AdjustmentsStandard ShocksThe tension at which the shock coil spring is set is called spring preload. For the bes
42THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affect suspension action.Each rear sus
43THE PERFECT FITRear Suspension AdjustmentsInitial Spring Preload Setting (Sag Method)To set up the rear suspension torsion spring preload, measure t
44THE PERFECT FITRear Suspension AdjustmentsTorsion Spring PreloadTo adjust rear torsion spring preload, rotate the three-position cam using the engin
45THE PERFECT FITRear Suspension AdjustmentsShock Compression ValvingRMK Standard Rear Track ShockThe standard RMK rear track shock is an Arvin MPV Se
46THE PERFECT FITHandlebar AdjustmentsHandlebar position and handlebar angle can be adjusted to rider prefer-ence. The optimum position for the proper
2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2007 Polaris Sales Inc. All information contained with
47THE PERFECT FITHandlebar AdjustmentsHandlebar Position1. Loosen the four bolts on the bottom of the adjuster block. NOTE: If necessary, pry the bloc
48THE PERFECT FITAccessoriesPolaris offers a wide range of accessories for your snowmobile to help make each ride more enjoyable.Use only Polaris part
49PRE-RIDE INSPECTIONSPre-Ride ChecklistInspect all items on the checklist for proper operation or condition before each use of the snowmobile. Proced
50PRE-RIDE INSPECTIONSBefore Starting the EngineBefore starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Ne
51PRE-RIDE INSPECTIONSBefore Starting the Enginen Recoil RopeInspect the recoil rope and handle for excessive wear, and make sure the knot securing th
52PRE-RIDE INSPECTIONSBefore Starting the Enginen Parking Brake Lever LockUse the parking brake lever lock only when you want the snowmobile to remain
53PRE-RIDE INSPECTIONSBefore Starting the Enginen Steering SystemManually turn the skis completely to the right and to the left. If any dif-ficulty is
54PRE-RIDE INSPECTIONSBefore Starting the Enginen Suspension InspectionLoose nuts and bolts can reduce your snowmobile's reliability and cause ne
55PRE-RIDE INSPECTIONSStart the Engine and CheckBefore starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Ne
56OPERATIONStarting the Engine1. Turn the key to the ON position. Pull the engine stop switch up to the RUN position.2. Carbureted models: Turn the fu
3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5This section contains helpful information for owners and dri
57OPERATIONEngine Break-InNo single action on your part is as important to long, trouble-free machine life as proper break-in of a new or rebuilt engi
58OPERATIONEngine Break-InOil Injection SystemAlways fill the oil reservoir when refueling.Oil RecommendationsThis snowmobile is equipped with a varia
59OPERATIONTrack Warm-UpFollow these steps to ensure proper warm-up of the engine, drive train and track.1. Use an appropriate stand to securely suppo
60OPERATIONFuel SafetyWARNINGGasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling g
61OPERATIONFuelFor peak performance, Polaris recommends the use of 91 octane or higher fuel. Although 87 octane fuel is usable, some engine perfor-man
62OPERATIONOiln Low Oil Indicator LightThe low oil indicator light will alert the operator if the oil level is low. Visually check for oil in the bott
63OPERATIONn Engine Stop SwitchPush down on the engine stop switch to ground out the ignition and stop the engine quickly. Pull the switch up to the R
64OPERATIONn Throttle LeverIf the engine stops abruptly when the throttle lever is released:1. Turn the ignition switch to OFF.2. Visually inspect the
65OPERATIONn Emergency StoppingThe following chart lists methods for stopping the snowmobile in the event of an emergency. See page 63 for more inform
66OPERATIONElectronic Reverse (PERCt)Electronic reverse will activate only if the engine RPM is below 4000. The maximum engine RPM will be 6000 when i
67OPERATIONElectronic Reverse (PERCt)Engaging Reverse1. Stop the snowmobile and leave the engine idling.2. Make sure the area behind your snow-mobile
68OPERATIONDaily StorageAt the end of each ride, park the snowmobile on a level surface and support it at the rear with an appropriate track stand. Th
69MAINTENANCEEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices o
70MAINTENANCEEmission Control InformationOwner's ResponsibilitiesPlease read the Snowmobile Engine Emissions Limited Warranty on page 125, and re
71MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenanc
72MAINTENANCEPeriodic Maintenance Interval TableThe following chart is a guide based on average riding conditions. You may need to increase frequency
73MAINTENANCEPeriodic Maintenance Interval TableItem See PageFrequency150 mi.(240 km)500 mi.(800 km)1000 mi.(1600 km)2000 mi.(3200 km)Pre-SeasonBRAKES
74MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica
75MAINTENANCELubricationFront SuspensionThe front suspension does not require lubrication.Rear SuspensionLubricate the suspension pivot shafts with Po
76MAINTENANCELubricationDriveshaft BearingInject grease into the fitting on the speed-ometer sensor housing until grease purges from the seal on the i
5INTRODUCTIONImportant Notes for Owners and DriversAfter reading this manual, store it in the snowmobile for convenient ref-erence. It should remain w
77MAINTENANCELubricationn Chaincase OilCheck the chaincase oil level at the intervals outlined in the maintenance charts beginning on page 71. The sig
78MAINTENANCELubricationChaincase OilOil Change 1. Position the vehicle on a level surface.2. Remove the drain plug and drain the oil into a drain pan
79MAINTENANCESpark PlugsSpark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine ha
80MAINTENANCESpark PlugsA new engine can cause temporary spark plug fouling due to the preser-vative added during the assembly process. Avoid prolonge
81MAINTENANCEIntake FiltersThe intake foam filter limits snow ingestion into the intake system. When operating in loose powder snow, check the top of
82MAINTENANCEFuel Injectors (Fuel Injected Models)All fuel injector service must be performed by an authorized Polaris dealer. Do not attempt to clean
83MAINTENANCECarburetor (Carbureted Models)The number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manu
84MAINTENANCECarburetor (Carbureted Models)Carburetor Water/Sediment TrapMost Polaris snowmobiles contain patented carburetor bowl water/sedi-ment tra
85MAINTENANCEExhaust SystemCheck the exhaust system for wear or damage at the intervals outlined in the Periodic Maintenance Table beginning on page 7
86MAINTENANCECooling SystemCoolantThe coolant supplied in the system is a 60/40 mixture of ethylene-glycol and distilled water. This mixture provides
6INTRODUCTIONPreservation of the EnvironmentPolaris is committed to supporting an environmental education cam-paign. We encourage state and provincial
87MAINTENANCECooling SystemCoolant High Temperature Indicator LightThe high temperature indicator light will illuminate when engine cool-ant temperatu
88MAINTENANCECooling SystemBleeding the Cooling SystemUse of a non-standard pressure cap will not allow the recovery system to function properly. If t
89MAINTENANCECooling SystemBleeding the Cooling SystemBleed the cooling system at the intervals outlined in the Periodic Main-tenance Table beginning
90MAINTENANCEDrive Chain TensionCheck drive chain tension weekly and before each long trip. To obtain correct chain tension:1. Rotate the driven clutc
91MAINTENANCEBrakesn Hydraulic Brake InspectionInspect the brake lever travel before each use of the snowmobile. See page 51.Brake pads must be replac
92MAINTENANCEBrakesBrake Components•Brake Disc• Bleed Screw•Brake Line• Brake Caliper• Brake Pad Material - Replace when thickness is less than 1/16&q
93MAINTENANCEBrakesn Brake FluidReplace brake fluid at least every two years with Polaris DOT 4 high tem-perature brake fluid. See page 112 for the pa
94MAINTENANCEBrakesBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action. Bleed the system before
95MAINTENANCELightsRemoving Halogen BulbsNOTE: Do not touch a halogen bulb with bare fingers. Oil from skin leaves a residue, causing a hot spot that
96MAINTENANCEClutch SystemPeriodically inspect clutch sheaves for damage, wear or belt residue. To maintain optimum performance, clean with non-oil ba
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